Lead wire processing example: Until now, it has been processed manually in-house.
A temporary employee was manually processing lead wires, but we received a request from a company looking for a wire processing contractor to handle other tasks.
At Paircom, we process lead wires used for component assembly in-house, performing tasks such as measuring, cutting, stripping, pre-soldering, and crimping. In this case, a company was looking for a wire processing vendor because they wanted to assign other tasks to their temporary employees who were manually processing lead wires. **[Challenge]** The temporary employees were manually cutting 20,000 wires and performing a 55mm twisting process at the ends, which was a very demanding task. Additionally, the company wanted the temporary employees to handle other work, so they were searching for a wire processing vendor. **[Proposal]** We conducted wire selection and prototyping, and to demonstrate the actual twisting strength, we submitted three patterns of sample products. **[Solution]** We were able to handle everything from wire selection, and we received positive feedback for repeatedly prototyping until the twisting strength met their requirements. There were no issues with the finish or pricing, leading to formal adoption of our solution. Previously, they faced difficulties when they needed stock but had none available due to manual processing. However, they were satisfied that orders placed with us arrived about two weeks later, and they have continued to place orders since 2019.
basic information
In our company, the twisted part (exposed wire) is 55mm, so we use a lead wire cutting machine and a vacuum packing machine to ensure that it does not come into contact with air, and we deliver them vacuum-packed in bags of 500 pieces each. 【Processing Methods for the Lead Wire at the Tip】 ■ Cut straight (cutting only) ■ Stripping ■ Twisting the stripped part ■ Twisting the stripped part and pre-soldering ■ Semi-stripping ■ Semi-stripping (with twisting) *We also accept crimp terminals and connector insertion. *In addition to specifying the total length and stripping length, please feel free to consult us about requests such as "I want one bundle to be 500 pieces" or "I want it vacuum-packed."
Price range
Delivery Time
Applications/Examples of results
Measuring, cutting, stripping, pre-soldering, crimping, etc.
catalog(2)
Download All CatalogsRecommended products
Distributors
Our company manufactures the electronic circuits that are the heart of leakage circuit breakers. Leakage circuit breakers are products that "directly protect the property and lives of others." Therefore, among millions to tens of millions of units, even a single defect is unacceptable. Since our founding, we have focused on manual work with the belief of "let's create something that will definitely work even after 50 years." Please feel free to contact us if you have any requests.










