Complete dust removal with air blow! Automate and streamline air blowing.
Complete removal of garbage, dust, and dirt with air blow!
Are you facing these issues with "air blow dust removal"? ✓ Small dust remains on the workpiece ✓ Unable to remove dust from grooves and recesses ✓ High defect rate and low productivity ✓ Want to avoid quality degradation due to product defects and loss of customer trust <This problem can be solved by the "Air Blow Dust Removal Device"> 【Five Benefits】 1. Streamlining the process With overwhelming air blow power, dust can be removed, leaving no residue on the workpiece. 2. Cleaning without water Dust and debris can be blown away using air, allowing for cleaning without the use of water. 3. Reduction in defect rate Thorough dust removal contributes to a decrease in defect rates and an increase in yield, thereby improving product quality. 4. Increased productivity Workpieces can be continuously fed in for efficient dust removal, leading to improved line productivity. 5. Cost reduction By increasing productivity and reducing defect rates, various associated costs can be minimized.
basic information
<Three Features of the Air Screw Nozzle> ■ Feature 1: Rotational Waves Generate Unmatched Power It is generally believed that strong wind can remove dust, but even with an ionizer for static electricity measures, adhered dust will not be blown away. This is because dust removal capability is determined by the nozzle's performance. The key is not strength, but quality. Our air nozzle processes air within the nozzle using rotational waves to generate cut air. This cut air strikes the workpiece powerfully while rotating, achieving a destructive force multiple times that of a standard air nozzle, allowing even stubborn dirt to be gradually removed using just air. *In some cases, degreasing or chemical cleaning may be necessary. ■ Feature 2: Air Blow Cleaning for Any Shape Using Just Air Our air nozzle demonstrates significant effectiveness on objects with protrusions, grooves, depressions, and uneven surfaces. The cut air generated by rotational waves excels at scraping out dirt from within grooves and depressions, reaching deep into these areas and removing dirt and dust using only air. ■ Feature 3: Usable in All Industries Our air nozzle can be implemented in a wide range of industries that require cleaning processes. We have a proven track record of supplying many companies and factories, including major industry players.
Price information
We will provide a quote individually. Please contact us first. <By utilizing subsidies, it is possible to implement at up to half the cost.> Our company also offers support and assistance for utilizing various subsidies. Please feel free to consult with us. *The amount and rate of subsidies vary depending on the type of subsidy and the size of the company. We will propose the most suitable option for your company, so please consult with us.
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Model number/Brand name
Simple air blow dust removal device
Applications/Examples of results
【Usage】 - Dust and chips are removed with high cleanliness (compatible with clean rooms). - Dirt stuck to the workpiece and attached dust are cleaned using only air blow without water. - Removal of particles attached to semiconductors (compatible with Class 100). With air blow from this air nozzle, stubborn dirt and attached dust gradually come off using only air blow without water. 【Test Results from Demo Unit】 Conclusion: All debris larger than 500μm (0.5mm) is removed by air blow. The dust removal test was conducted using the following procedure: 1. Place debris in any location on the tray. - Size of debris: below 20μm, 20-40μm, 40-100μm, 500μm (0.5mm) - Type of debris: airborne particles excluding adhesive types, fibers, resins, etc. 2. Confirm the number and location of debris under a microscope. 3. Perform air blow cleaning with the demo unit. 4. Check the debris under a microscope and confirm the cleaning effectiveness. 5. Confirm that all debris larger than 500μm (0.5mm) has been removed.
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■■■ 100% Water Removal and Complete Drying, the Only Air Nozzle ■■■ "Air Screw Nozzle" (Patent Obtained: Patent No. 6749741) An essential cleaning process in product manufacturing. Until now, there has been no air nozzle capable of completely blowing away water droplets that adhere to the workpiece after cleaning. In fact, the industry has come to accept the notion that "complete water removal with an air nozzle is impossible." However, our "Air Screw Nozzle" overturns that common belief. With our uniquely developed cutting air using rotational waves, it achieves 100% water removal from the workpiece after cleaning. This realizes "complete drying" and eliminates the need for drying processes using warm air or warm rooms after cleaning. Moreover, its power extends beyond just water removal. Stubborn dirt that has adhered, dust, and grime that has settled into scratches can gradually be removed with air blowing alone, without the need for water. (In some cases, degreasing or chemical cleaning may be necessary.) Additionally, it stands out from other nozzles in its ability to remove dust and chips. (Compatible with clean rooms) ★ You can watch a video of the actual water removal and air blowing process. Download the catalog now and see for yourself.