Air Blow / Air Cleaning Air Screw Nozzle
No need for water washing!! Air blow cleaning with just air, from stubborn dirt to attached dust.
No more water washing needed! Air blow cleaning with just air, from stubborn dirt to attached dust. Our patented air nozzle has an unmatched air ejection power. With powerful air blowing, stubborn dirt that has adhered or dust that has settled, even dirt that has penetrated scratches, can be removed without water. Additionally, it stands out from other nozzles in its ability to remove not only dirt but also dust and chips (compatible with clean rooms). *In some cases, degreasing or chemical cleaning may be necessary. ■ Benefit 1: Improvement in productivity and production volume The entire process of water washing, draining, and drying can be replaced with air blow cleaning, eliminating the need for these steps. This allows for a complete reduction in the time previously required, significantly enhancing productivity and production volume. ■ Benefit 2: Resolution of labor shortages and optimization of personnel allocation Since the series of washing and drying processes are no longer necessary, the personnel and human resources previously allocated to these tasks become unnecessary. The freed-up resources can be redirected to departments or tasks within the company that are lacking in human resources, allowing for optimization of personnel allocation and improved operational efficiency.
basic information
■Feature 1: Rotating Waves Generate Unmatched Power It is generally believed that strong winds can remove dust, but even with an ionizer for static electricity measures, adhered dust does not get blown away. This is because dust removal capability ultimately depends on the nozzle's performance. The key is not strength, but quality. Our air nozzle processes air within the nozzle using rotating waves to generate cut air. This cut air strikes the workpiece powerfully while rotating, resulting in destruction capabilities that are several times greater than those of standard air nozzles, allowing even stubborn dirt to be gradually removed using just air. *In some cases, degreasing or chemical cleaning may be necessary. ■Feature 2: Air Blow Cleaning with Just Air for Any Shape Our air nozzle demonstrates significant effectiveness on objects with protrusions, grooves, depressions, and uneven surfaces. The cut air generated by rotating waves excels at scraping out dirt from within grooves and depressions, reaching deep into these areas and removing dirt and dust using only air. ■Feature 3: Usable in Any Industry Our air nozzle can be implemented in a wide range of industries that require cleaning processes. We have a proven track record of supplying many companies and factories, including major industry players.
Price information
We will provide a quote individually. Please contact us first. <By utilizing subsidies, it is possible to implement at up to half the cost.> Our company also offers support and assistance in utilizing various subsidies. Please feel free to consult with us. *The amount and rate of subsidies vary depending on the type of subsidy and the size of the company. We will propose the most suitable option for your company, so please consult with us.
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Air screw nozzle
Applications/Examples of results
【Purpose】 - Removal of particles adhered to semiconductors (Class 100 compatible) - Dust and chips are also removed with high cleanliness (clean room compatible) - Dirt and dust stuck to the workpiece are cleaned using only air blow without water With the air blow from this air nozzle, even stubborn dirt and adhered dust gradually come off using only air blow without water. 【Test Results from Demo Unit】 Conclusion: All debris larger than 500μm (0.5mm) was removed by air blow. The dust removal test was conducted as follows: 1. Place debris in any location on the tray ■ Size of debris: below 20μm, 20-40μm, 40-100μm, 500μm (0.5mm) ■ Types of debris: airborne particles excluding adhesive types, fibers, resins, etc. 2. Check the number and location of debris under a microscope 3. Perform air blow cleaning with the demo unit 4. Check the debris under a microscope and confirm the cleaning status 5. Confirm that all debris larger than 500μm (0.5mm) has been removed.
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■■■ 100% Water Removal and Complete Drying, the Only Air Nozzle ■■■ "Air Screw Nozzle" (Patent Obtained: Patent No. 6749741) An essential cleaning process in product manufacturing. Until now, there has been no air nozzle capable of completely blowing away water droplets that adhere to the workpiece after cleaning. In fact, the industry has come to accept the notion that "complete water removal with an air nozzle is impossible." However, our "Air Screw Nozzle" overturns that common belief. With our uniquely developed cutting air using rotational waves, it achieves 100% water removal from the workpiece after cleaning. This realizes "complete drying" and eliminates the need for drying processes using warm air or warm rooms after cleaning. Moreover, its power extends beyond just water removal. Stubborn dirt that has adhered, dust, and grime that has settled into scratches can gradually be removed with air blowing alone, without the need for water. (In some cases, degreasing or chemical cleaning may be necessary.) Additionally, it stands out from other nozzles in its ability to remove dust and chips. (Compatible with clean rooms) ★ You can watch a video of the actual water removal and air blowing process. Download the catalog now and see for yourself.