[Manufacturing Industry DX] Work Support System to Prevent Quality Variability in Factories
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Guaranteeing quality with Poka-Yoke functionality! Visualizing the success or failure of tasks to prevent mistakes! Providing reliable recovery support in the event of human errors.
Introducing 'Roland DG Assemble', a solution to address the challenges of improving factory productivity and quality management. This solution automatically collects data on fastening counts, weight, length, and more through IoT integration with tools and measuring devices. It minimizes variations in work processes and achieves uniform quality. Additionally, it incorporates mistake-proofing features in processes prone to errors, preventing human errors before they occur. In the event of an error, it provides reliable recovery support to prevent the outflow of defective products. 【Features】 ■ Visualizes the quality of work and reduces quality variations in the factory ■ Prevents human errors with mistake-proofing features, ensuring stable quality ■ Achieves self-process assurance, reducing rework and complaints *For more details, please download the PDF or feel free to contact us.
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The on-site work support system 'Roland DG Assemble' born from over 20 years of manufacturing experience. Towards realizing a manufacturing site that is "friendly to people and strong in quality"! 【Five Features of Roland DG Assemble】 1. Digitalization of work procedures, allowing for instant sharing and modification of information. 2. Automatic recording of when, who, what, and how much work was done. 3. Automatic judgment of numerical values through integration with tools and measuring devices, aiding in error-proofing for workers. 4. Automatic data compilation of work results. Aggregation and visualization of data for on-site improvement. 5. Utilization of skill maps and proficiency graphs for worker training. 【Recommended for the following issues!】 ☑ Variability in work quality. ☑ Personalization and craftsmanship in on-site work. ☑ Complicated management of paper procedures and checklists. ☑ Frequent mistakes in on-site work, with little effect from warnings. ☑ Time-consuming transcription of work results into Excel. ☑ Errors in aggregating work results, leading to inaccurate data. ☑ Directly going to the site for progress management. ☑ Inability to objectively evaluate worker skills. ☑ Ad-hoc training. We provide total support for the "beginning," "middle," and "end" of on-site work.