Design and Manufacturing of Automated Machines: Robot Systems
24-hour operation! A reliable next-generation partner 'Achieving safety, efficiency, and innovation through collaboration between humans and robots' (Reference video available)
Automated Machines Using Robots ■ Robot Palletizer - Uses a robotic arm to pick up products and place them on pallets. - Highly flexible, capable of stacking in complex patterns. - Automation reduces work time and decreases human errors. - Reduces the burden on workers when handling heavy loads and improves safety. ■ Loading Device Using Collaborative Robots and 3D Camera Vision - Collaborative robots are equipped with sensors and cameras, featuring safety functions to avoid contact with humans. - The 3D vision camera accurately recognizes the shape, size, and position of the parts and materials to be loaded. - The camera identifies objects, and the collaborative robot automatically loads materials or parts. - Robots can be used in narrow spaces where safety fences cannot be installed. ■ Image Inspection Device Using Fist Robots - Fist robots enable precise movements, achieving high accuracy in image inspection. - Compared to manual inspection, they can process large amounts of data in a short time, improving productivity. - Inspections by robots are conducted under consistent conditions, resulting in less variation in results and enabling consistent quality control.
basic information
■Benefits of Robot Systems - Improved efficiency and productivity By performing tasks quickly and accurately, work time is reduced and productivity is enhanced. - Replacement for dangerous tasks Robots can safely operate in environments that are hazardous for humans. - 24-hour operation capability Robots can operate continuously without regard for human breaks or sleep, allowing for long-term operation. - High precision and consistency Even in processes that require repetitive tasks or fine adjustments, consistent quality is ensured. - Cost reduction In the long term, it can reduce labor costs and costs due to mistakes, enabling efficient operation. ■In recent years, collaborative robots have significantly increased their operating speed compared to traditional types. Utilizing this speed, they operate at industrial robot-level speeds during normal conditions, and when a person enters the collaborative robot work area, sensors detect this and reduce the speed to a safe level, allowing the robot to continue working without stopping. ■Robot manufacturers used (in no particular order, without honorifics) - Fanuc Corporation - Nachi-Fujikoshi Corp. - Yaskawa Electric Corporation - Mitsubishi Electric Corporation - Seiko Epson Corporation
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Sanada Manufacturing Co., Ltd.
Applications/Examples of results
Delivery achievements (many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Quantitative filling machine for fragrance aluminum pouches ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blower-less heat sinks for Shinkansen trains ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saws ■ Liquid filling machine * For more details, please download the PDF or feel free to contact us.
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At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control in automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements in Line with Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-house Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery times. We can respond quickly to sudden design changes or issues during assembly. ■ Assembly and On-site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.