Design and Manufacturing of Automated Machines: Robot Systems
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Automated Machines Using Robots ■ Robot Palletizer - Uses a robotic arm to pick up products and place them on pallets. - Highly flexible, capable of stacking in complex patterns. - Automation reduces work time and decreases human errors. - Reduces the burden on workers when handling heavy loads and improves safety. ■ Loading Device Using Collaborative Robots and 3D Camera Vision - Collaborative robots are equipped with sensors and cameras, featuring safety functions to avoid contact with humans. - The 3D vision camera accurately recognizes the shape, size, and position of the parts and materials to be loaded. - The camera identifies objects, and the collaborative robot automatically loads materials or parts. - Robots can be used in narrow spaces where safety fences cannot be installed. ■ Image Inspection Device Using Fist Robots - Fist robots enable precise movements, achieving high accuracy in image inspection. - Compared to manual inspection, they can process large amounts of data in a short time, improving productivity. - Inspections by robots are conducted under consistent conditions, resulting in less variation in results and enabling consistent quality control.
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■Benefits of Robot Systems - Improved efficiency and productivity By performing tasks quickly and accurately, work time is reduced and productivity is enhanced. - Replacement for dangerous tasks Robots can safely operate in environments that are hazardous for humans. - 24-hour operation capability Robots can operate continuously without regard for human breaks or sleep, allowing for long-term operation. - High precision and consistency Even in processes that require repetitive tasks or fine adjustments, consistent quality is ensured. - Cost reduction In the long term, it can reduce labor costs and costs due to mistakes, enabling efficient operation. ■In recent years, collaborative robots have significantly increased their operating speed compared to traditional types. Utilizing this speed, they operate at industrial robot-level speeds during normal conditions, and when a person enters the collaborative robot work area, sensors detect this and reduce the speed to a safe level, allowing the robot to continue working without stopping. ■Robot manufacturers used (in no particular order, without honorifics) - Fanuc Corporation - Nachi-Fujikoshi Corp. - Yaskawa Electric Corporation - Mitsubishi Electric Corporation - Seiko Epson Corporation
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Sanada Manufacturing Co., Ltd.
Applications/Examples of results
Delivery achievements (many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Quantitative filling machine for fragrance aluminum pouches ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blower-less heat sinks for Shinkansen trains ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saws ■ Liquid filling machine * For more details, please download the PDF or feel free to contact us.
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