Fully automatic eyelash extension manufacturing machine
160 strands at a width of 26mm! Achieving a sheet that is close to human skin! A finish that makes it hard to tell you are wearing it.
"I want to create a product that makes it hard to tell if someone is wearing false eyelashes." We took two years to complete this project in line with the client's request! We have a machine that adheres 160 eyelash-like fibers (0.07 mm thick) at 26 mm intervals to a sheet that feels close to human skin, and fixes it to a display resin board with a small amount of adhesive. There is a mechanism that accurately extracts 160 fibers from a hair stocker (four units are equipped). It receives a completion signal from the four extraction machines with a time difference, receives the eyelashes, hands them over to a chuck that measures the quantity, and after counting is complete, sends them to the next section. There is a mechanism that cuts out and adheres two sheets for both eyes to securely fix the eyelashes. The first robot receives the eyelashes sent out, laser cuts them to length, and accurately positions them on a sheet with a very small amount of adhesive applied. After adhering to the second six-axis robot sheet, the excess parts of the sheet are laser cut, and UV irradiation is performed on the adhesive before sending it to the department that curls the eyelashes. The third robot, which adheres the two false eyelashes to a display plastic board, is composed of a conveyor that discharges the final product.
basic information
We received a request from a major domestic manufacturer and developed an automatic eyelash manufacturing machine. - Automated Process The machine automatically performs cutting of eyelashes, shaping, adhesive application, and finishing. - High Efficiency It can produce a large number of false eyelashes in a short time. - Quality Control Equipped with a precise control system to maintain uniform length and shape. - Positioning and Alignment Uses a high-precision positioning system to align false eyelashes accurately. - Attachment Process Employs fine suction and pressing mechanisms to evenly attach false eyelashes to sheets. - Inspection and Finishing Inspects the attachment position and adhesion level, making corrections as necessary. *Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automated machines. Our company can also provide peripheral equipment, and our employees are responsible for everything from design, processing, assembly, electrical control, to installation at the delivery site. We will work closely with our customers and provide clear proposals. In addition to automatic machines, we also accept orders for processed products. Please feel free to consult with us.
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Model number/Brand name
SANADA
Applications/Examples of results
- Delivery achievements (many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Dirt image inspection device for cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Table tennis racket production equipment ■ Development and manufacturing of blower-less heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Device for feeding aluminum pouch products into paper containers ■ Automatic wig manufacturing device ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine *For more details, please download the PDF or feel free to contact us.*
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At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.