真田製作所 埼玉三郷工場 Official site

Collaborative robot and 3D vision camera used in the feeding device.

"Reference video available" 24-hour operation! Reducing the hassle of picking, improving efficiency, alleviating burdens, and realizing a smart way of working.

Collaborative Robot and 3D Vision Camera Used for Irregular Material Feeding Device (Picking Robot) ■ Collaborative Robot Although speed is limited for safety reasons, by installing sensors around the equipment, it can operate at speeds comparable to industrial robots. When the sensors detect human intrusion, the robot's movement can be slowed down to the speed of a collaborative robot, allowing production to continue without stopping work. ■ 3D Vision Camera It enables high-precision object recognition and positioning, accommodating complex shapes and arrangements. It can process data in real-time and functions effectively even in dynamic environments. - Improved Work Efficiency It can quickly and accurately select products, significantly reducing work time. - Reduction in Labor Costs Automating long hours of work and repetitive tasks helps alleviate labor shortages. - Enhanced Accuracy It reduces picking errors and ensures accurate product selection. - Improved Safety of the Work Environment By entrusting heavy loads and dangerous tasks to robots, employee safety can be secured. - Operates 24 Hours It can continuously perform tasks, making it capable of handling peak logistics times.

Sanada Manufacturing Co., Ltd. Website

basic information

- This is a device that aligns irregular materials randomly loaded in a transport box to a specific orientation using a 3D vision camera before feeding them into processing machines. - By using collaborative robots, safety fences are no longer necessary, allowing the use of robots in narrow spaces where safety fences cannot be installed. - The high-precision object recognition provided by the 3D vision camera improves the accuracy of the feeding operation and maintains product consistency. Additionally, torque management for the robot is possible, allowing for safer usage. ■ Object Recognition The 3D vision camera accurately recognizes the shape, size, and position of the parts and materials being fed, enabling the collaborative robot to precisely grasp the target objects. ■ Flexible Operation The collaborative robot can handle objects of various shapes and sizes, selecting appropriate actions based on information from the 3D vision camera. ■ Real-Time Processing The 3D vision camera processes data in real-time, allowing for immediate instructions to be given to the collaborative robot, enabling swift responses. *Our company takes full responsibility for everything from design, processing, assembly, and electrical control to installation at the delivery site. We will work closely with our customers to provide tailored proposals.

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Sanada Manufacturing Co., Ltd.

Applications/Examples of results

Delivery achievements (many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blowerless heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment and transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine * For more details, please download the PDF or feel free to contact us.

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