AI Robot Equipped Fine Precision Processing Inspection System
Automated inspection technology that surpasses human limits. Next-generation quality control that doesn't miss even the smallest defects through the collaboration of AI and robots.
【Fully automated inspection of scratches, dirt, and dimensional defects on ultra-small components】 This is an optimal inspection solution for fields requiring precision processes, such as electronic components, medical devices, and optical devices. Robot transport and AI image analysis work together to highly automate inspections that depend on operators. It has been implemented in research institutions and production lines, achieving high-precision dimensional verification and stable quality assurance. ■ 3D Measuring Instruments Analyzes accurate positions and dimensions even for complex shapes. ■ Surface Roughness Measuring Instruments Quantifies fine surface anomalies and visualizes processing quality. ■ Optical Inspection Equipment Rapidly extracts minute defects, burrs, and scratches through AI image processing. ■ Laser Measuring Instruments Provides stable measurements without contact and is compatible with high-speed lines.
basic information
■High-Precision Measurement It contributes to improving product quality by accurately measuring fine dimensions and surface conditions. ■Efficiency through Automation The automatic inspection function enables a reduction in inspection time and minimizes human errors. ■Ensuring Consistency Repeated measurements show little variation in results, allowing for stable quality control. ■Non-Destructive Testing Inspection can be conducted without damaging the product, preventing cost increases and product loss. ■Data Management and Analysis Digitizing measurement results facilitates data accumulation and analysis, aiding in identifying areas for improvement and ensuring traceability. ■Diverse Inspection Targets It can inspect complex shapes and fine structures, accommodating a variety of products. These advantages significantly contribute to enhancing quality and efficiency in manufacturing processes through precision machining inspection equipment. *Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automated machines. Our company can also provide peripheral equipment, and our employees will take full responsibility for everything from design to processing, assembly, electrical control, and installation at the delivery site. We will closely align with our customers' needs and provide clear proposals. Please feel free to consult with us.
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Model number/Brand name
SANADA
Applications/Examples of results
Delivery achievements and many others ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Dirt image inspection device for cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Table tennis racket production equipment ■ Development and manufacturing of blower-less heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials and many others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine * For more details, please download the PDF or feel free to contact us.
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At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.