Precision Inspection System for Electronic Components
Never miss defects in fine patterns. A high-precision AI automatic inspection solution that supports semiconductor quality.
【AI detects tiny scratches, pattern defects, and dirt with high accuracy】 This is a precision inspection device that meets the strict quality standards required for semiconductor wafers, microchips, and electronic components. By combining advanced image analysis with robotic transport, it significantly automates inspections that rely on visual checks. From ensuring dimensional accuracy to defect detection, it contributes to the stable operation of mass production lines. ■ 3D Measuring Instrument Accurately captures the dimensions of fine structures. ■ Surface Roughness Measuring Instrument Numerically evaluates the finish of electrode and wiring surfaces. ■ Optical Inspection Device Rapidly analyzes tiny defects and pattern abnormalities. ■ Laser Measuring Instrument Non-contact measurement suitable for sensitive electronic components.
basic information
■High-Precision Measurement It accurately measures fine dimensions and surface conditions, contributing to the improvement of product quality. ■Efficiency through Automation The automatic inspection function allows for reduced inspection time and minimizes human errors. ■Ensuring Consistency Repeated measurements show little variation in results, enabling stable quality control. ■Non-Destructive Testing It allows for inspection without damaging the product, helping to reduce costs and prevent product loss. ■Data Management and Analysis By digitizing measurement results, it facilitates the accumulation and analysis of data, aiding in identifying areas for improvement and ensuring traceability. ■Diverse Inspection Targets It can inspect complex shapes and fine structures, accommodating a variety of products. These advantages significantly contribute to the improvement of quality and efficiency in manufacturing processes through precision machining inspection equipment. *Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automated machines. We also provide peripheral equipment, and our employees are responsible for everything from design to processing, assembly, electrical control, and installation at the delivery site. We will work closely with our customers to provide clear proposals. Please feel free to consult with us.
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Model number/Brand name
SANADA
Applications/Examples of results
Delivery achievements and many others ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blower-less heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials and many others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine * For more details, please download the PDF or feel free to contact us.
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At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.