[Proposal Example] Cold Forged Pin for Reclining Seats
Reduced unit cost of parts by approximately 70%, shortened processing lead time from 20 days to 3 days! Introducing a case of cost reduction through cutting-less methods.
We would like to introduce a case where we proposed "cold-formed pins for reclining seats" for automobiles. In this case, the challenge was that costs were high due to cutting and deburring processes. Therefore, by cold-forming the slit (slitting) section, we were able to reduce cutting and deburring costs, achieving shorter processing lead times and stable quality. [Case Overview (Partial)] ■Challenge - High costs due to cutting and deburring processes ■Results - Formed solely through cold forging - Reduced unit cost by approximately 70% - Shortened processing lead time from 20 days to 3 days *For more details, please download the PDF or feel free to contact us.
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【Other Case Summary】 ■Product Name: Cold Forged Pin for Reclining Seats ■Installed Equipment: Automotive Reclining Seat Section ■Material, Size, Shape: SWCH20K, Shaft Diameter φ16, Total Length 45.8mm ■Production Lot: 3,000 to 120,000 pieces/month ■PR Points: No Cutting ■Industry: Automotive Parts Manufacturers, Heavy Machinery Manufacturers *For more details, please download the PDF or feel free to contact us.
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At San Kei Co., Ltd., we currently offer a variety of multi-stage part formers that demonstrate exceptional power in parts manufacturing. In addition to high quality, we also respond to low costs, short delivery times, and the production and prototyping of a wide variety of products in small quantities. Furthermore, customer needs are undoubtedly becoming more sophisticated. Looking towards the future, San Kei is actively engaged in product development, utilizing our unique technological capabilities and equipment to respond to the times and customer needs, including products made from new materials, as well as various sizes and shapes. Additionally, we established a factory in the United States in 1995, followed by a factory in Indonesia in 2012, and a joint venture in China (trade), thereby building a system that can meet customer needs overseas.