[Proposal Example] Rivets for Wiper Blades
Approximately 30% reduction in unit costs! Introducing a case of cost reduction by consolidating two processes into one.
We would like to introduce a case where we proposed "rivets for wiper blades" for the front wiper section of automobiles. In this case, the challenge was that forming the flange at both ends in two processes was costly, and that the difficulty of forging with stainless steel was high. Our company reduced the processes and costs by simultaneously forming the flange shapes at both ends in one process. Additionally, we equipped the product with a resin stop function by simultaneously forming protrusions on the back side of the flange. [Case Summary (Partial)] ■ Challenges - High cost due to two-process flange formation at both ends, high difficulty of forging with stainless steel ■ Results - Formed only through cold forging - Capable of forming high-difficulty products with stainless steel in one process, resulting in lower costs *For more details, please download the PDF or feel free to contact us.
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【Other Case Overview】 ■Product Name: Rivet for Wiper Blade ■Installation Equipment: Automotive Front Wiper Section ■Material, Size, Shape: SUSXM7, Shaft Diameter φ5, Flange Diameter φ10, Total Length 20 ■Production Lot: 1,500,000 pieces/month ■PR Points: Process Reduction ■Industry: Automotive Industry, AO Related Parts, Medical Related *For more details, please download the PDF or feel free to contact us.
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At San Kei Co., Ltd., we currently offer a variety of multi-stage part formers that demonstrate exceptional power in parts manufacturing. In addition to high quality, we also respond to low costs, short delivery times, and the production and prototyping of a wide variety of products in small quantities. Furthermore, customer needs are undoubtedly becoming more sophisticated. Looking towards the future, San Kei is actively engaged in product development, utilizing our unique technological capabilities and equipment to respond to the times and customer needs, including products made from new materials, as well as various sizes and shapes. Additionally, we established a factory in the United States in 1995, followed by a factory in Indonesia in 2012, and a joint venture in China (trade), thereby building a system that can meet customer needs overseas.