Thin material processing (thin-walled case machining)
Suppresses distortion and warping of thin meat cases. Suitable for processing thin materials.
This is an example of a thin-walled aluminum case manufactured through cutting processing. This product has a very thin wall with an inner and outer diameter difference of 2mm and a thickness of 2mm, making it a challenging shape that is prone to warping and distortion depending on the workholding method during processing. Our company used air chucks and specialized jigs instead of hydraulic methods to process it without causing warping or distortion. We can also propose the optimal jigs and processing methods according to customer specifications such as surface roughness and tolerances. If you are facing difficulties with thin-walled processing or thin material processing, please feel free to consult us.
basic information
Processing details: Machining of thin materials (thin-walled cases) Material example: Aluminum Shape example: Case (difference in inner and outer diameter of 2mm, wall thickness of 2mm) Issues: Prone to warping and distortion Countermeasures: Use air chucks and dedicated jigs to minimize warping and distortion during processing Remarks: Use jigs and other tools as needed to meet surface roughness and tolerance requirements.
Price information
Price: Quoted on a case-by-case basis (varies based on shape, thickness, surface roughness/tolerance requirements, and quantity). Please provide the drawings and required values.
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Applications/Examples of results
Thin parts such as thin-walled cases, where distortion and warping are issues in turning processes. For thin-walled parts with surface roughness specifications and tolerance requirements, we will address them using processing methods with air chucks and dedicated jigs.
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Sankyo Intec, based in Iida City, Nagano Prefecture, is a proposal-based manufacturing company that upholds the philosophy of "customer excitement" and deeply digests the essence of our customers' "troubles" to materialize solutions. With three pillars: "Equipment Business," "Processing Business," and "System Business," we have established a system that can consistently provide essential processes for manufacturing, from design development to parts processing, equipment creation, and IT system construction. In the Equipment Business, in addition to our main product, noise filters, we also respond to ODM and OEM contracts utilizing the technology we have cultivated over many years. By taking on everything from design to circuit board assembly and final assembly, we strongly support our customers' product development. In the Processing Business, we offer high-precision machining, while in the System Business, we provide IT solutions that support digital transformation in the field, presenting multifaceted solutions that integrate expertise from various areas. By merging "logical analysis and proposals" from an IT and theoretical perspective with a sincere "manufacturing spirit" rooted in the community, we will harness the collective wisdom of all employees to create added value that exceeds expectations. We look forward to your continued support and guidance.