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Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring syste…
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Removal of magnetic foreign substances - Magnetic drum type magnetic separator 'MAGPICERⓇ / Wet type'
【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic selection processing - "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic selection processing" (Increases production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Separation of magnetic and non-magnetic materials ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign matter 2. Benefits ◆ Increases production efficiency for the next process by dehydrating and adjusting the moisture content of the recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult magnetic materials in the liquid ◆ Continuous magnetic selection processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic materials adsorbed to the magnet drum ☆ For details, please download the "catalog" ★ Sample tests and demo machine rentals are currently available --------------------------------------- ◇ Sales agent ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation available from the manufacturer)
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Remote monitoring of entry and exit management for scheduled maintenance! Digital entry management system "Safe TANK DXⓇ"
Digital Transformation of Maintenance at Oil and Chemical Plants Using IoT and Cloud Technology / Remote Monitoring of "Entry/Exit, Roll Call, Video, Recording, Warnings, and History," Reducing Maintenance Costs ◆ Purpose and Effects - Promoting "Smart Safety" in maintenance operations within towers and tanks at oil and chemical plants. - Achieving "Efficiency in Safety Operations, Enhancement of Safety Levels, and Resolution of Manpower Shortages in Safety" through digitization and remote monitoring. ◆ Main Functions 1. Entry Monitoring Function - Data collection of workers' entry and exit using "IC card" touch. - Management of "Company Name, Name, Entry/Exit Time" by tank. - Worker information is notified to the remote management office PC via a secure cloud. - Monitors observe entry operations while checking footage from "surveillance cameras." 2. Roll Call Function - The intercom function allows for management office to conduct "roll call and communication" during entry and exit. 3. Warning Function - Emergency notifications are issued via "stacked signal lights." - Bidirectional warnings can be issued between the remote side and the tank side. 4. Reporting Function - Reports output "entry history" including company, responsible person, entry and exit times, etc.
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◆ Remote monitoring of gas concentration! Gas detection monitoring system "SMART-GaskenⓇ"
Cloud constant connection / Gas detection automation! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system "SMART-Gasken" enables gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight and excellent portability (easy to carry and install) ◎ Linked with a stationary "gas detection unit" ◎ Constantly connected to the "cloud" via built-in SIM (gas concentration is continuously uploaded) ◎ Equipped with an LCD screen (monitoring panel) for "checking detection status" and "various settings including alarms," etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via "smartphones" and "tablets," allowing information sharing with stakeholders. In case of an alarm, "alarm notifications" can also be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising "labor costs" and increasing "equipment inspection costs" due to aging.
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【Remote Monitoring】 You can manage the entry and exit of tanks remotely / Digital Tank Entry Management System "Safe TANK DXⓇ"
Digital Transformation of Maintenance in Oil and Chemical Plants Using IoT and Cloud Technology / Remote Monitoring of "Entry and Exit, Roll Call, Video, Recording, Warnings, and History," Reducing Maintenance Costs ◆ Purpose and Effects - Promoting "Smart Safety" in maintenance operations within oil and chemical plants. - Achieving "Efficiency in Safety Operations, Enhancement of Safety Levels, and Resolution of Safety Manpower Shortages" through digitization and remote monitoring. ◆ Main Functions 1. Entry Monitoring Function - Data collection of workers' entry and exit using "IC card" touch. - Management of "Company Name, Name, and Entry/Exit Time" by tank. - Worker information is notified to the remote management office PC via a secure cloud. - Monitors can observe entry workers while checking the footage from "surveillance cameras." 2. Roll Call Function - The intercom function allows for management office to conduct "roll call and communication" during entry and exit. 3. Warning Function - Emergency notifications via "stacked signal lights." - Bidirectional warnings possible between the remote side and the tank side. 4. Report Function - Report output of "entry history" including company, responsible person, and entry/exit times.
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【Remote Monitoring】 Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud always connected / Gas detection automated! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system 'SMART-Gasken' can detect gas 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight and excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Always connected to the cloud via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" can also be utilized. Additionally, monitoring is possible via smartphones and tablets, allowing information sharing with stakeholders. In case of an alarm, "alarm notifications" can be sent to pre-registered email addresses. ★ This will serve as a powerful tool to curb the rising "labor costs" and increasing "equipment inspection costs" due to aging.
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【Tank Management / Remote Monitoring】 You can manage the entry and exit of tanks remotely / Digital Tank Management System "Safe TANK DXⓇ"
Digital Transformation of Maintenance in Oil and Chemical Plants using IoT and Cloud Technology / Remote Monitoring of "Entry and Exit, Roll Call, Video, Recording, Alerts, and History," Reducing Maintenance Costs ◆ Purpose and Effects - Promoting "Smart Safety" in maintenance work within oil and chemical plants. - Achieving "Efficiency in Safety Operations, Enhancement of Safety Levels, and Resolution of Safety Manpower Shortages" through digitization and remote monitoring. ◆ Main Functions 1. Entry Monitoring Function - Data collection of workers' entry and exit using "IC card" touch. - Management of "Company Name, Name, Entry and Exit Time" by tank. - Worker information is notified to the remote management office PC via a secure cloud. - Monitors observe entry workers while checking footage from "surveillance cameras." 2. Roll Call Function - Roll call and communication during entry and exit can be managed from the office using intercom functionality. 3. Alert Function - Emergency alerts are issued via "stacked signal lights." - Alerts can be issued bidirectionally between the remote side and the tank side. 4. Reporting Function - Output of "Entry History" reports including company, responsible person, entry and exit times, etc.
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【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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【Metal Powder Manufacturing】 Metal Powder / Recovery Case Study Magnet-type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where the recovery yield rate was improved in the manufacturing process of metal fine powders (using MAG PICKER/wet type) 1. Overview Considering the recovery of atomized metal fine powders using magnets. - Achieved target recovery rate with a permanent magnet drum-type magnetic separator. - Utilized as a secondary recovery device for cyclone separators. 2. Target Industry Metal fine powder manufacturing industry, related industries of metal fine powders, etc. 3. Target Issues ▲ Wastewater treatment is necessary even after recovering mixed particles in liquid with cyclone separators, etc. 4. Results After Implementation ◎ By using a permanent magnet drum-type magnetic separator, 98% of the residuals were recovered from wastewater that was previously treated as waste. ◎ Expected cost reduction effects in wastewater treatment. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be arranged for loan. -------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - mail: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (explanations available from the manufacturer)
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[Capacitor Manufacturing] Ceramic / Recovery Case Magnet Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where ceramic deposition was reduced and piping blockage was improved in the manufacturing of multilayer ceramic capacitors (MAG PICKER wet application) 1. Overview In the manufacturing process of multilayer ceramic capacitors, the ceramic deposition occurring in the pipes during the post-processing of laminated waste and scrap is reduced. - Approximately 30% recovery of non-magnetic ceramics along with magnetic materials. - Decrease in the concentration of non-magnetic materials in the liquid. 2. Target Industry - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic deposits in the pipes causing blockages, etc. 4. Results After Implementation ◎ Reduction in repair costs for pipe cleaning and replacement, which had amounted to several million yen annually. ☆ Please download the "catalog" to check the specifications. ★ Evaluation units are available for loan upon arrangement. ---------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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[Removal of Contaminated Mud] Arsenic / Recovery Case Study Magnet-type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standards (MAG PICKER / utilizing wet method) 1. Overview A new technology using a permanent magnet drum-type magnetic separator for the removal of "arsenic" from contaminated sludge generated by construction and other activities. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing safe utilization of treated sludge. 2. Target Industries General contractors, industrial waste treatment companies, and other soil purification-related businesses. 3. Target Issues ▲ Contaminated sludge and soil require appropriate disposal. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Safe utilization of treated sludge. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement. --------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
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[Product Catalog] Paper Filter Method / Information on Coolant Liquid and Sludge Recovery Equipment
The "paper filter" removes impurities such as grinding sludge and abrasive particles, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. We also offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."
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[Product Catalog] High Magnetic Force Magnet System (9000 Gauss) / Information on Coolant Liquid and Sludge Recovery Equipment
Optimal for sludge recovery of coolant fluid in 'super hard and super precise grinding processing'! Do you have any of these concerns? ▲ Struggling to recover sludge that is not easily magnetized ▲ How can I recover fine powder sludge? These challenges are solved by the 'FINE MAG/UK type'. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is not easily magnetized (such as super hard tool grinding)! 〇 Effective in recovering fine sludge (honing, lapping, electrical discharge machining, super finishing), etc. The 'FINE MAG/UK', capable of generating a high magnetic field, has high potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the 'Product Catalog'. ☆ Please also check the '(Super Hard) Grinding Processing / Problem Solving Case Studies' (Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.
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[Case Study] Ultra-hard and Ultra-precision Grinding Processing / Successful Sludge Recovery Case (Company T)
We have solved such a problem. (Issue) "The ultra-hard sludge in the liquid adversely affects quality; if only there were a compact separator!" This is a case study regarding the recovery of sludge from coolant liquids in ultra-hard and ultra-precision grinding processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid adversely affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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[Case Study] Gear Processing / Successful Sludge Recovery Case (Company N)
We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as reference material. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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[Case Study] Cutting Process / Successful Sludge Recovery Case (Company I) and others
This issue has been resolved. (Issue) "Clogging of nozzles and defective products due to chips from cast iron cutting!" This is a case study regarding the recovery of sludge from coolant in cutting processes, addressing concerns you may have. We hope this serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products due to chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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[Case Study] Grinding Processing / Successful Sludge Recovery Case (Company N) and others
This is a case study regarding the recovery of coolant sludge in grinding processes, addressing issues you may be facing. We hope this serves as a reference for those with similar challenges. - Company Name: Company N - Issue: "We are dissatisfied with the durability and filtration accuracy of the product currently in use!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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Sludge Recovery from Coolant Liquid by Grinding/Cutting/Gear Processing: 'Successful Cases' - Insights from 14 Manufacturing Managers
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time and continuing to demonstrate its effectiveness. ★ Downloadable "success stories" by processing type! <Voices from Manufacturing Site Managers> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatically reduced sludge accumulation in the coolant tank of machining centers ◆ Doubled the lifespan of cutting fluid in machining centers for castings ◆ Improved quality through carbide sludge recovery ◆ Significantly reduced costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and achievements ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high dewatering performance of sludge and high durability of rollers ◆ Maintenance such as coolant replacement and cleaning has drastically decreased ◆ Reduced operational costs due to increased lifespan of magnetic drums ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
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[QR, HT, DB Utilization] Introduction to the "Location Management System for Manufacturing Sites"
For smooth production, "location management," which makes it clear to anyone where the necessary items are, how many there are, and who is responsible for them, is important! We propose systematization. ◆ About the systematization of "location management" (Overview) 1. About "location management" - Overview: A method of managing storage by placing specified items (fixed items) in designated locations (fixed locations) in specified quantities (fixed quantities). - Advantages: ◎ Necessary items for production can be retrieved immediately. ◎ Inventory information for necessary items for production is readily available, etc. - Disadvantages: ▲ Management of the "three fixed (fixed location / fixed item / fixed quantity)" information is required. 2. Methods of "location management" ◇ About the "free location system" ◇ About the "fixed location system" 3. Key points of "systematization" - Three key points (barcode / terminal / information management) 4. Image of "systematization" operation - Operational image of the "systematization" of the three key points ★ We would appreciate it if you could download the materials and refer to them.
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[QR, HT, DB Utilization] Introduction to the "Manufacturing Site / Inventory Management System"
Managing parts, raw materials, and work-in-progress is important for production. Do you have any of these concerns? ▲ Sometimes you have to "search around" because the storage location is unknown... Waste! ▲ With a large number of parts, there are times you "pick the wrong one"... Mistakes! ▲ With multiple storage locations, there are times you "run out of stock"... Losses! The "Inventory Management System" will solve these issues! ◎ Location Management: Position management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Inventory Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "Database" (Main targets) - Parts, raw materials, work-in-progress, products, tools, molds, reworked items, defective items, transport equipment, etc. ☆ We can build a flexible system while confirming your requirements. ☆ For more details, please check the "Catalog"! * "QR Code" is a registered trademark of Denso Wave Inc.
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[Case Study] Sludge Recovery of "Super Hard Grinding" Coolant Liquid / Success Case (Company T)
This issue has been resolved. (Issue) "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" This is a case study regarding the recovery of sludge from coolant liquids in ultra-hard and ultra-precision grinding processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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[Case Study] Sludge Recovery of Coolant for "Gear Processing" / Success Case (Company N)
We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed in the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as a reference. - Company Name: Company N - Issue: "Fine particles mixed in the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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[Case Study] Sludge Recovery of Cutting Fluid in "Machining" / Success Case (Company I)
This issue has been resolved. (Issue) "Clogging of nozzles and defective products caused by chips from cast iron cutting!" This is a case study regarding the recovery of sludge from coolant in cutting processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products caused by chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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[Case Study] Sludge Recovery of "Grinding Process" Coolant Liquid / Success Case (Company N)
This is a case study regarding the recovery of coolant sludge in grinding processes, addressing issues that may arise. We hope this serves as a reference for those facing similar challenges. - Company Name: Company N - Issue: "We are dissatisfied with the durability and filtration accuracy of the product we are currently using!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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Customer Feedback: Case Studies on Grinding, Cutting, and Gear Processing / Sludge Recovery ◆ A Guide to "14 Case Studies" by the Manufacturing Manager
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time, continuously demonstrating its effectiveness. ★ Downloadable "success stories" by processing type! <Voice of the Manufacturing Site Manager> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatic reduction in sludge accumulation in the coolant tank of machining centers ◆ The lifespan of cutting fluid in machining centers for castings doubled ◆ Quality improvement through carbide sludge recovery ◆ Significant cuts in cost and time loss in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and results ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high squeezing performance of sludge and high durability of rollers ◆ Significant reduction in maintenance such as coolant replacement and cleaning ◆ Reduced operational costs due to increased lifespan of the magnetic drum ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
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Information about the 'Location Management System' for Material Warehouses
For smooth production, "location management," which makes it clear to anyone where the necessary items are, how many there are, and who is responsible for them, is important! We propose systematization. ◆ About the systematization of "location management" (Overview) 1. About "location management" - Overview: A method of managing the placement of specified items (fixed items) in designated locations (fixed locations) in specified quantities (fixed quantities). - Benefits: ◎ Necessary items for production can be retrieved immediately. ◎ Inventory information for necessary items for production is readily available, etc. - Drawbacks: ▲ Management of the "three fixeds (fixed location / fixed item / fixed quantity)" information is required. 2. Methods of "location management" ◇ About the "free location system" ◇ About the "fixed location system" 3. Key points of "systematization" - Three key points (barcode / terminal / information management) 4. Image of operation for "systematization" - Operational image of the three key points of "systematization" ★ We would appreciate it if you could download the materials and refer to them.
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Information about the 'Inventory Management System' for Material Warehouses
Managing parts, raw materials, and work-in-progress is essential for production. Do you have any of these concerns? ▲ Sometimes you can't find a place and end up "searching around" ... wasteful! ▲ With a large number of parts, there are times you "pick the wrong one" ... mistakes! ▲ With multiple storage locations, there are instances of "stockouts" ... losses! The "Inventory Management System" will solve these issues! ◎ Location Management: Position management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Inventory Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "database" (Main targets) - Parts, raw materials, work-in-progress, finished products, tools, molds, reworked items, defective items, transport equipment, etc. ☆ We can build a flexible system while confirming your requirements. ☆ For more details, please check the "catalog"! * "QR Code" is a registered trademark of Denso Wave Inc.
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◆ Arsenic in contaminated sludge / Recovery case study: Introduction of magnetic separator "MAG PICKER / Wet type"
**[New Application] Introduction of a case where "arsenic" contained in contaminated sludge was removed to below environmental standards (MAG PICKER / utilizing wet method)** 1. **Overview** A new technology using a permanent magnet drum-type magnetic separator for the removal of "arsenic" from contaminated sludge generated by construction and other activities. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing for the safe utilization of treated sludge. 2. **Target Industries** General contractors, industrial waste treatment companies, and other companies related to soil purification. 3. **Target Issues** ▲ Contaminated sludge and soil require appropriate disposal, among other concerns. 4. **Results After Implementation** ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Safe utilization of treated sludge. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement. --------------------------------------- ◇ **Sales Agency** - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ **Manufacturer** - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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◆ Ceramic / Recovery Case Study: Introduction of Magnetic Separator "MAG PICKER / Wet Type" Case Study
【New Application】Introduction of a case that reduced ceramic deposition and improved pipe clogging in the manufacturing of multilayer ceramic capacitors (MAG PICKER wet application) 1. Overview In the manufacturing process of multilayer ceramic capacitors, the ceramic deposition in pipes that occurs during the post-processing of waste materials such as layer cuttings and scraps is reduced. - Approximately 30% of non-magnetic ceramics are recovered along with magnetic materials. - The concentration of non-magnetic materials in the liquid decreases. 2. Target Industry - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic deposits in pipes causing pipe clogs, etc. 4. Results After Implementation ◎ The repair costs for pipe cleaning and replacement, which amounted to several million yen annually, have been reduced. ☆ Please download the "catalog" to check the specifications. ★ Evaluation units are available for loan upon arrangement. ---------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations can be provided by the manufacturer)
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◆ Metal fine powder / Recovery case study: Introduction of magnetic separator "MAG PICKER / Wet type" case study
【New Application】Introducing a case where the recovery yield rate was improved in the manufacturing process of metal micro-powders (using MAG PICKER / wet type) 1. Overview Considering the recovery of atomized metal micro-powders using magnets - Achieved target recovery rate with a permanent magnet drum-type magnetic separator - Utilized as a secondary recovery device for cyclone separators 2. Target Industry Metal micro-powder manufacturing industry, related industries of metal micro-powders, etc. 3. Target Issues ▲ Wastewater treatment is necessary even after recovering mixed particles in liquid with a cyclone separator, etc. 4. Results After Implementation ◎ By using a permanent magnet drum-type magnetic separator, 98% of the residuals were recovered from wastewater that was previously treated as waste ◎ Expected cost reduction effects for wastewater treatment ☆ Please download the "catalog" to check the specifications ★ Evaluation equipment can be arranged for loan -------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - mail: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)