The "coolant tank unit" configuration varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rate." We present seven examples with different usage conditions, clearly indicating the manufacturing configuration suitable for each condition, along with the effectiveness points. <Example of Usage Conditions> ◆ Usage Conditions - Machining Machine: Cylindrical Grinding Machine - Machined Parts: Automotive Parts - Material: SCM Material - Coolant Fluid Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Manufacturing Example - Unit Configuration: - Primary Filtration: Magnetic Separator with Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type with Two Chambers - Outline Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Effectiveness Points) With an oval-shaped tank, circulating coolant within the tank reduces cleaning work. ★ For details, please check the "catalog." - Sales Agent: Sanotec Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Tech Co., Ltd. (Further explanation will be provided by the manufacturer.)

If the deterioration of the magnetic separator is left unaddressed, the possibility of reduced sludge recovery increases. Please take advantage of our "Free Inspection Service" for preventive maintenance. ◆ Do you have any of these concerns with your "magnetic separator"? - I don't know how to perform maintenance! - I don't know the guidelines for parts replacement! ◆ Leaving the deterioration unaddressed increases the likelihood of various issues occurring: ▲ Sludge is not being discharged! ▲ The separation of oil and water is worsening! ◇ The "Free Inspection Service" can assist with preventive maintenance. 1. Overview of the "Free Inspection Service": - Inspection of all operating "magnetic separators" in your factory. - Comprehensive assessment and reporting on the condition of key components and coolant. 2. Benefits of the "Free Inspection Service": - You can understand the operating status and deterioration condition, which helps with preventive maintenance. - The model name and other details will be included in the "report," making it easier to procure parts in case of failure. ★ The "catalog" contains specific examples of deterioration and inspection items. - Sales Agent: Sanotec Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Tech Co., Ltd. (An explanation will be provided by the manufacturer.)

Optimal for recovering sludge from coolant fluids used in ultra-hard and ultra-precise grinding processing! Do you have these concerns? ▲ Struggling to recover sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these issues. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Demonstrates power in recovering sludge that is difficult to magnetize (such as in ultra-hard tool grinding)! 〇 Effective in recovering fine sludge (from honing, lapping, electrical discharge machining, ultra-finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, has great potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Also, please check the "Grinding Processing / Problem-Solving Case Studies" (Company T). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

The "paper filter" removes impurities such as grinding sludge and abrasives, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. Additionally, we offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."

Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (The magnetic drum is different) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we apply a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

In the current situation where product lifespans are becoming shorter, the adoption of the "First In, First Out" method, which makes it difficult for "long-term stagnant items" to occur, is important. ◆ This document serves as supplementary material for the "Inventory Management System." (Overview) 1. About "First In, First Out" management - Overview: A method of issuing and withdrawing items in the order they were received. This is implemented for the receipt and shipment of raw materials, parts, products, and semi-finished goods. - Advantages: ◎ It is difficult for "long-term stagnant items" to occur. ◎ It helps prevent "quality deterioration" and "obsolescence," among other benefits. - Disadvantages: ▲ Management of "date/code/quantity/storage location" is necessary. 2. Other "Issuing Methods" - About "Last In, First Out" - Advantages: ◎ Detailed management is not required. / Disadvantages: ▲ Possibility of long-term stagnant items occurring, among others. - About "Random Method" - Advantages: ◎ Items are stored in available spaces. / Disadvantages: ▲ Possibility of long-term stagnant items occurring, among others. 3. Points for Systematization - Three key points. 4. Image of System Operation - Operational images for each point. ★ We would appreciate it if you could download the document and refer to it.

The "coolant tank unit" configuration varies depending on the customer's usage conditions, including "machining equipment / machined parts / coolant fluid / processing flow rate." We present seven examples with different usage conditions, clearly indicating the suitable equipment configuration for each condition along with the effectiveness points. <Example of Usage Conditions> ◆ Usage Conditions - Machining Equipment: Cylindrical grinding machine - Machined Parts: Automotive parts - Material: SCM material - Coolant Fluid Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Production Example - Unit Configuration: - Primary Filtration: Magnetic separator with rare earth magnet specifications - Secondary Filtration: Cyclone separator - Tank: Oval-shaped, 2 chambers - Approximate Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Effectiveness Points) The oval-shaped tank allows for coolant circulation within the tank, reducing cleaning work. ★ For more details, please check the "catalog." - Sales Agency: Sanotec Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation will be provided by the manufacturer.)

If the deterioration of the magnetic separator is left unaddressed, the likelihood of reduced sludge recovery increases. Please take advantage of our "Free Inspection Service" for preventive maintenance. ◆ Do you have any of these concerns with your "magnetic separator"? - I don't know how to perform maintenance! - I don't know when to replace parts! ◆ Leaving the deterioration unaddressed increases the possibility of various issues occurring: ▲ Sludge is not being discharged! ▲ The separation of oil and water is worsening! ◇ The "Free Inspection Service" will assist you in preventive maintenance. 1. Overview of the "Free Inspection Service": - Inspect all operating "magnetic separators" in your factory. - Provide a comprehensive assessment and report on the condition of key components and coolant. 2. Benefits of the "Free Inspection Service": - You can understand the operating status and deterioration condition, which helps in preventive maintenance. - The model name and other details will be included in the "report," making it easier to procure parts in case of a failure. ★ The "catalog" includes specific examples of deterioration and inspection items. - Sales Agent: Sanotech Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Tech Co., Ltd. (An explanation will be provided by the manufacturer.)

Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different magnetic drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we apply a special hardening treatment to the drum surface, preventing scratches (patented). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional models. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

Do you have any of these concerns in cutting processing? ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve these) 1. Magnet arrangement for chips 2. Special hardening treatment of the drum surface 3. Forced drive type roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Cutting Processing / Problem Solving Case Studies" (Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

Are you facing these issues with shaving processing and gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG / KS type" will solve these problems. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) A newly developed material that is less prone to chip accumulation, with improved oil resistance. It provides stable squeezing effects over a long period. ★ For more details, please refer to the "Product Catalog." ☆ Also check out the "Gear Processing / Case Studies" (Company N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

If the deterioration of the magnetic separator is left unaddressed, the likelihood of reduced sludge recovery increases. Please take advantage of our "Free Inspection Service" for preventive maintenance. ◆ Do you have any of these concerns with your "magnetic separator"? - I don't know how to perform maintenance! - I don't know when to replace parts! ◆ Leaving the deterioration unaddressed increases the possibility of various issues occurring: ▲ Sludge is not being discharged! ▲ The separation of oil and water is worsening! ◇ The "Free Inspection Service" will assist you in preventive maintenance. 1. Overview of the "Free Inspection Service": - Inspect all operating "magnetic separators" in your factory. - Provide a comprehensive assessment and report on the condition of major components and coolant fluid, etc. 2. Benefits of the "Free Inspection Service": - You can understand the operating status and deterioration condition, which helps in preventive maintenance. - The model name and other details will be included in the "report," making it easier to procure parts in case of a failure, etc. ★ The "catalog" includes specific examples of deterioration and inspection items. - Sales Agent: Sanotech Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Tech Co., Ltd. (An explanation will be provided by the manufacturer.)

This is a case study regarding the recovery of coolant sludge in grinding processing. We hope it serves as a reference for those facing similar challenges. - Company Name: Company N - Issue: "The product currently in use is unsatisfactory in terms of durability and filtration accuracy!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

This issue has been resolved. (Issue) "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" This is a case study regarding the recovery of coolant sludge in cutting processing. We hope this serves as a reference for those facing similar challenges. - Company Name: IJ Corporation - Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as reference material. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the (Gear Processing) "FINE MAG/KS" product catalog. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

Managing parts, raw materials, and work-in-progress is essential for production. Do you have any of these concerns? ▲ Sometimes you have to "search around" because the storage location is unknown... wasteful! ▲ With a large number of parts, there are times you "pick the wrong one"... mistakes! ▲ With multiple storage locations, there are times you "run out of stock"... losses! The "Inventory Management System" will solve these issues! ◎ Location Management: Position management using "shelf location labels (QR)" ◎ Identification Management: Identification management using "inventory tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "database" (Main targets) - Parts, raw materials, work-in-progress, products, tools, molds, reworked items, defective items, transport equipment, etc. ☆ We can build a flexible system while confirming your requests. ☆ For more details, please check the "catalog"! * "QR code" is a registered trademark of Denso Wave Inc.

At the right timing, it becomes possible to procure the appropriate quantity of products and materials! The Inventory Planner is a solution that enables the procurement of the right quantity of products and materials at the right timing, taking sales trends into account. ◆ Reasons why the "Inventory Planner" is chosen ◎ 1. By simply determining the necessary inventory level (inventory standards), timely and appropriate ordering is achieved. ◎ 2. Improvement of inventory management operations through visualization of inventory status. ◎ 3. No need to change existing business systems, etc. ◆ Solving these concerns! ▲ 1. I want to improve inventory turnover! ▲ 2. I want to break away from person-dependent procurement! ▲ 3. I want to maintain optimal inventory! etc. ☆ The "Inventory Planner" is available in both "Cloud Version" and "On-Premises Version." ★ For more details, please check the "Product Catalog"! (Distributor) Sanotech Co., Ltd. (Developer) FLAPS Co., Ltd.

The "paper filter" removes impurities such as grinding sludge and abrasives, and is a coolant processing device that can be used regardless of magnetic or non-magnetic materials. We also offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering particles ranging from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please refer to the "product catalog."

Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different magnetic drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the surface of the magnetic drum, preventing scratches (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional models. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

Do you have any of these concerns in cutting processing? ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve these) 1. Magnet arrangement for chips 2. Special hardening treatment of the drum surface 3. Forced drive type squeezing roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Also, please check the "Cutting Processing / Problem-Solving Case Studies" (for Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

Are you facing any of these issues with shaving processing or gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG / KS type" will solve these problems. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) Made from a newly developed material that resists chip accumulation, with improved oil resistance. It provides stable squeezing effects over a long period. ★ For more details, please refer to the "Product Catalog." ☆ Also, check out the "Gear Processing / Case Studies" (from Company N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

Are you facing these issues with shaving processing and gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG / KS type" will solve these problems. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) A newly developed material that is resistant to chip entrapment, with further improved oil resistance. It provides stable squeezing effects over a long period. ★ For more details, please refer to the "Product Catalog." ☆ Also, please check the "Gear Processing / Case Studies" (from Company N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it useful as reference material. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

"Optimal for sludge recovery of 'super hard and super precision grinding' coolant!" Do you have any of these concerns? ▲ Struggling to recover sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these challenges. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Demonstrates power in recovering sludge that is difficult to magnetize (such as super hard tool grinding)! 〇 Effective in recovering fine sludge (honing, lapping, electrical discharge machining, super finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, is a model with high potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Also, please check the "Grinding Processing / Problem-Solving Case Studies" (from Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

This issue has been resolved. (Issue) "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" This is a case study regarding the recovery of sludge from coolant liquids in ultra-hard and ultra-precision grinding processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

Do you have any of these concerns in cutting processing? ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The "FINE MAG/KS type" solves these issues. (Main Features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve these) 1. Magnet arrangement for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeezing roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Also, please check the "Cutting Processing / Problem-Solving Case Studies" (for Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

This issue has been resolved. (Issue) "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" This is a case study regarding the recovery of coolant sludge in cutting processes. We hope this serves as a reference for those facing similar challenges. - Company Name: IJ Corporation - Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

This issue has been resolved. (Issue) "Clogging of nozzles and defective products caused by chips from cast iron cutting!" This is a case study regarding the recovery of sludge from coolant in cutting processes. We hope this will serve as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products caused by chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with manufacturers.

Managing parts, raw materials, and work-in-progress is essential for production. Do you have any of these concerns? ▲ Sometimes you have to "search around" because the storage location is unknown... wasteful! ▲ With a large number of parts, there are times you "pick the wrong one"... mistakes! ▲ With multiple storage locations, there are times you "run out of stock"... losses! The "Real-Time Inventory Management System" will solve these issues! ◎ Location Management: Position management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Inventory Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "Database" (Main Targets) - Parts, raw materials, work-in-progress, products, tools, molds, reworked items, defective items, transport equipment, etc. ☆ We can build a flexible system while confirming your requirements. ☆ For more details, please check the "catalog"! * "QR Code" is a registered trademark of Denso Wave Inc.

At the right timing, it becomes possible to procure the appropriate quantity of products and materials! The Inventory Planner is a solution that enables the procurement of the right quantity of products and materials at the right timing, taking sales trends into account. ◆ Reasons why the "Inventory Planner" is chosen ◎ 1. By simply determining the necessary inventory level (inventory standard), timely and appropriate ordering is achieved. ◎ 2. Improvement of inventory management operations through visualization of inventory status. ◎ 3. No changes to existing business systems are required, etc. ◆ Solving these concerns! ▲ 1. I want to improve inventory turnover! ▲ 2. I want to break away from person-dependent procurement! ▲ 3. I want to maintain optimal inventory! etc. ☆ The "Inventory Planner" is available in both "Cloud Version" and "On-Premise Version." ★ For more details, please check the "Product Catalog"! (Distributor) Sanotech Co., Ltd. (Developer) FLAPS Co., Ltd.