Super High Magnetic Force Magnet Sludge Recovery Device (9000 Gauss)
The strongest magnetic drum in history / Surface magnetic force of 9000 gauss! The "UK" has been newly added to the Fine Mag series, which has the highest customer rating No. 1.
● Magnetic force of 9000 Gauss (drum surface) ● Recovery capacity is an impressive 1.7 times that of the K-type (our standard model)! (Grinding sludge 5-15um) ● Demonstrates powerful recovery for hard-to-magnetize sludge (e.g., from carbide tool grinding)! (Here’s what’s different!) 1. High effectiveness in recovering hard-to-magnetize sludge generated in "carbide tool processing," which has been difficult to recover with conventional methods, as well as "ultra-fine sludge" from honing, lapping, super finishing, and electrical discharge machining. 2. Contributes to resource recycling by recovering "rare metals" (such as tungsten) contained in carbide sludge. 3. No parts that require regular replacement, such as "secondary filtration devices" (paper, diatomaceous earth, line filters), significantly reducing running costs and replacement labor.
basic information
■ Super High Magnetic Force Type (UK) (Details) ◆ Recovery capacity is 1.7 times that of our standard model! ◆ Increased productivity through continuous filtration - Continuous recovery of fine magnetic sludge is possible without stopping production equipment ◆ Improved dewatering performance - Magnetic sludge adhered to the magnetic drum is dewatered using rubber rollers (discharged into the sludge box) ◆ No consumables required
Price range
Delivery Time
Model number/Brand name
"FINE MAG" Series: UK
Applications/Examples of results
◆ Automotive, automotive parts, motorcycle parts : Honing processing / Electric discharge machining / Lapping processing, etc. ◆ Carbide mold parts : Punches, etc. ◆ LCD and semiconductor parts : Electronic component materials, etc. ◆ Carbide drills and tools : Drills / Taps / End mills, etc. ★ Please feel free to request regarding the loan of "evaluation machines" -------------------------------------------------------------------- ◇ Sales agents ・Sanotec Co., Ltd. (Okayama Office) 〒711-8588 21-2767 Shio, Kojima, Kurashiki City, Okayama Prefecture ・mail: dx-gogo@sanotec.co.jp ◆ Manufacturer ・Sumitomo Heavy Industries Fine Technology Co., Ltd. (Explanation will be provided by the manufacturer)
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(Surface Grinding) Sludge Recovery Successful Case 2 (Achieved zero liquid replacement operation for 7 years with low failure rate!)
The failure rate is low. We developed our own coolant purification system, achieving zero liquid replacement operation for 7 years! (Excerpt) 1. Background of Implementation - In order to create a factory trusted by customers, we focused on creating dry floors, building a clean factory, and engaging in zero waste activities. As part of this initiative, we conducted a comparison of the dewatering performance of magnetic separators... 2. Effects After Implementation - Due to the optimization of the arrangement of magnets, we are able to recover abrasive particles along with ferromagnetic sludge, and the dewatering is very effective, with a moisture content below 30%... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 1 (Achieved High Sludge Recovery Capability and Reduced Maintenance Costs!)
With high sludge recovery capability, we have successfully achieved a significant reduction in maintenance costs! (Excerpt) 1. Background of Introduction - We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year, and they were merely an accessory. I had almost given up thinking that this was the extent of the magnetic separator's capabilities... 2. Effects After Introduction - After a one-year trial period, I became convinced that this was an excellent product... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Super hard / grinding processing) Sludge recovery Success case 1 (Super hard grinding processing / Sludge recovery in coolant liquid, leading to quality improvement!)
1. Background of Introduction - In the grinding process of carbide products such as cutting blades for posters and books, paper filters were previously used, but maintenance tasks like tank cleaning were quite challenging. We were looking for a separator that could recover carbide sludge when... 2. Effects After Introduction - The cutting edges of the tools are no longer damaged by fine carbide sludge, leading to improved processing quality. Compared to conventional filtration devices, the recovery rate of sludge has increased by 4 to 5 times... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 1 (Achieved High Sludge Recovery Capability and Reduced Maintenance Costs!)
With high sludge recovery capability, we have successfully achieved a significant reduction in maintenance costs! (Excerpt) 1. Background of Introduction - We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year, becoming nothing more than accessories. I had almost given up thinking that this was the extent of magnetic separator capabilities... 2. Effects After Introduction - After a one-year trial period, I became convinced that this was an excellent product... ★ For more details, please be sure to check the "case study materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 2 (Achieved zero liquid replacement operation for 7 years with a low failure rate!)
The failure rate is low. We developed our own coolant purification system, achieving zero liquid replacement operation for 7 years! (Excerpt) 1. Background of Implementation - In order to build a factory trusted by customers, we focused on creating dry floor surfaces, establishing a clean factory, and promoting zero waste liquid activities. As part of this initiative, we conducted a comparison of the dewatering performance of magnetic separators... 2. Effects After Implementation - Thanks to the optimization of the arrangement of magnets, we are able to recover abrasive particles along with magnetic sludge, and the dewatering is very effective, with a moisture content below 30%... ★ For more details, please be sure to check the "Case Study Materials"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.
