Grinding sludge recovery case 3 / High recovery rate and cleaning frequency reduced to 1/3 of the previous amount!
The magnet separator method creates a difference in "sludge recovery capability" / Maintenance can be troublesome, and it's also easy to forget about maintenance!
Since we started using FineMag, the burden of troublesome maintenance tasks has been greatly reduced, and we are also contributing to ECO. ◇ Introduction Background 〇 Initially, we were using a magnet separator made of ferrite magnets. 〇 At that time, we were struggling with the maintenance burden of regular tank cleaning and liquid replacement due to the deterioration of coolant. 〇 Around 2000, we were introduced to FineMag and began implementation after a demonstration. ◆ Implementation Effects ● Satisfied with the sludge recovery rate and dewatering performance. ● Recovery rate has tripled compared to conventional machines. ● Materials like carbon, which could not originally be recovered, are now captured in magnetic sludge. ● Thanks to the increased recovery rate, the cleaning frequency has decreased to one-third of what it used to be.
basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during machining of castings, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging in the squeeze roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
Price range
Delivery Time
Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. In-house coolant purification system combined with fine magnets reduces machine burden and improves yield rate. 3. The burden of troublesome maintenance tasks is greatly reduced, contributing to ECO. 4. Increased lifespan of the magnetic drum in grinding processing, resulting in a drastic reduction in operating costs. 5. Maintenance such as coolant liquid replacement and cleaning in grinding processing is greatly reduced. ◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in cast machining centers is doubled. 2. Sludge accumulation in the coolant tank of machining centers is significantly reduced. 3. Contributes to the recovery of particulate sludge through secondary filtration in cutting processing. ◆ Coolant Treatment for "Shaving Processing" 1. Zero oil removal in shaving processing, contributing to the extension of pump lifespan.
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