Grinding sludge recovery case 5 / High durability of the rollers allows for long-term use.
The magnet separator method creates a difference in "sludge recovery capability" / Maintenance such as coolant liquid replacement and cleaning drastically decreases in grinding processing!
I am satisfied with the high dewatering performance. The "FINE MAG" is a machine I want to recommend to others. ◇ Introduction Background 〇 Originally used a coolant device from another company 〇 Was not satisfactory in terms of durability and filtration accuracy 〇 Broke down after about two years of use 〇 Decided to introduce FINEMAG, which had already established a good reputation within the company ◆ Introduction Effects ● The amount of sludge collected initially was astonishingly large, something I had never seen before ● Before the introduction, we had to call another contractor 4 to 5 times a year, but now we call once a year or not at all ● The durability of the rollers is also excellent, allowing for long-term use ● Reduced the time required for replacement work ● The dewatering performance is outstanding, among other benefits
basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during machining of castings, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from accumulated deposits in the grinding tank. 2. The in-house coolant purification system combined with fine magnets reduces machine burden and improves yield rate. 3. The burden of troublesome maintenance tasks is greatly reduced, contributing to ECO. 4. Increased lifespan of the magnetic drum in grinding processing, resulting in a dramatic reduction in operational costs. 5. Maintenance tasks such as coolant liquid replacement and cleaning in grinding processing are significantly reduced. ◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in the cast machining center is doubled. 2. Sludge accumulation in the coolant tank of the machining center is greatly reduced. 3. Secondary filtration in cutting processing contributes to the recovery of particulate sludge. ◆ Coolant Treatment for "Shaving Processing" 1. Zero oil removal in shaving processing, contributing to the extension of pump lifespan.
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