Gear Sludge Recovery Case 1 / Reduction of more than one drum of coolant liquid per year
The magnet separator method creates a difference in "sludge recovery capability" / Zero oil removal in shaving processing contributes to extending pump life!
Zero oil removal work with the introduction of Fine Mag! Productivity has improved! What is the P-Roller that has greatly changed the production site? ◇ Introduction Background 〇 Previously, the sticky chips that were discharged were put into a centrifugal oil removal machine, and oil removal work was carried out for about 1 hour per day. 〇 The coolant in the tank also quickly decreased, requiring frequent replenishment. 〇 The oil-based coolant collected by the oil removal machine contained fine particles, causing pumps and cutters to wear out frequently, among other issues. ◆ Effects of Introduction ● Chips that were subjected to the oil removal machine are discharged from the Fine Mag, eliminating the need for oil removal work. ● The elimination of oil removal and liquid replenishment work has improved productivity. ● The amount of coolant replenishment has been reduced by more than one drum per year per machine, among other benefits.
basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during machining of castings, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
Price range
Delivery Time
Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. The in-house coolant purification system combined with fine magnets reduces machine load and improves yield rate. 3. The burden of cumbersome maintenance tasks has been greatly reduced, contributing to eco-friendliness. 4. The lifespan of the magnetic drum in grinding processing has increased, drastically reducing operational costs. 5. Maintenance such as coolant liquid replacement and cleaning in grinding processing has been significantly reduced. ◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in casting machining centers has doubled. 2. Sludge accumulation in the coolant tank of machining centers has drastically decreased. 3. Secondary filtration in cutting processing contributes to the recovery of particulate sludge. ◆ Coolant Treatment for "Shaving Processing" 1. Zero oil removal in shaving processing contributes to extending pump lifespan.
catalog（4）
Download All Catalogs
