The coolant sludge recovery device has arrived here! / Introducing examples by processing type.
1. Ideal for sludge recovery in grinding/cutting/gearing processing! 2. High dewatering performance! 3. Significant reduction in cleaning and maintenance frequency! (Coolant sludge recovery device)
The sludge generated from coolant fluid in "grinding/cutting/gear (shaving) processing" is effectively removed by the high-dimensional magnetic arrangement "FINE MAG," which maintains and demonstrates excellent dehydration/de-oiling performance over a long period. ★ "Grinding/Cutting/Gear Processing Specific (12 Selected Cases)" is available for download! (What's different here!) 1. Durable drive system ● Frame structure that minimizes the mixing of sludge/abrasive particles into the drive system. Also pursues wear resistance. 2. Special hardening treatment on the surface of the magnetic drum! ● The "magnetic drum" and "squeegee roller" are resistant to scratches, maintaining initial performance for a long time. 3. Forced drive system adopted for the squeegee roller! ● The squeegee roller does not slip, achieving high drainage performance. 4. Efficient adsorption due to magnetic arrangement! ● High adsorption power is exhibited through a high-dimensional magnetic arrangement based on scientific evidence. (Needs-based lineup!) ◆ High filtration type: Also compatible with high-frequency hardened sludge ◆ High flow processing type: Supports 500–1000 L/min ◆ Ultra high magnetic force type: Also compatible with carbide tool processing sludge ◆ P-roller specification: Reduces chip entrapment in the squeegee roller
basic information
● Long-term stability performance ● High-efficiency filtration accuracy ● Long life of coolant processing fluids ● Reduced frequency of tank cleaning ● Prevention of processing machine failures ● Reduced running costs of secondary processing equipment ● A rich lineup that accommodates various processing types and materials ● Standard compliance with CE, UL, CCC, etc. ★ You can watch the "Sludge Recovery/Dehydration Capability Video" (it's smooth) and the "Cemented Carbide Tool Grinding Sludge Recovery Video" in the above "Related Videos."
Price range
Delivery Time
Model number/Brand name
"FINE MAG" series
Applications/Examples of results
1. "Magnet Separator" ● Suitable for customers engaged in "grinding/cutting/gear processing" ● Maintains "long-term sludge recovery" performance ● Contributes to "maintenance-free" operation 2. "Cyclone Separator" ● "Fine Clon" - Liquid purification for grinding/cutting/rolling processes and coolant for cold roll forming/washing machines, etc. ● "Fine Semi-Cyclo Unit" - High-precision filtration in minimal space / removal of floating scum / reduction of tank cleaning ★ "Evaluation units" are also available for loan. Please feel free to request. -------------------------------------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. (Okayama Office) 2767-21 Shioh, Kojima, Kurashiki City, Okayama Prefecture 711-8588 - tel.: 086-475-0794 - mail: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Finetech, Ltd. (Explanation will be provided by the manufacturer)
Detailed information
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◆ Super High Magnetic Force Type (UK Series) ◎ Magnet Drum (Surface Magnetic Force) 9000 Gauss! ◎ Sludge recovery capacity is 1.7 times that of standard models! ◎ Demonstrates power in recovering sludge that is difficult to magnetize (such as from ultra-hard tool grinding processes)!
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◆ High flow processing type ◎ Supports 500–1000 L/min ◎ Rare earth / ferrite (two types available) ◎ Available for coarse particles
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◆ P Roller Specifications ◎ Significantly reduces chip entanglement in the squeezing roller ◎ Greatly reduces oil carry-out
Related Videos
Line up（3）
| Model number | overview |
|---|---|
| "FINE MAG" series | Magnet separator system, coolant liquid/sludge recovery device |
| "FINE MAG UK" series | Ultra-high magnetic force (9000 Gauss) magnet separator system, coolant liquid/sludge recovery device. |
| "Paper Filter" series | Paper filter method, coolant liquid/sludge recovery device |
catalog（10）
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News about this product（10）
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Coolant sludge recovery / Introducing three successful cases of "machining"!
★ We present "success stories" of sludge recovery methods generated in "cutting processing." ◎ Optimal for cutting processing - The lifespan of cutting fluid in machining centers for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing troubles. ● Poor filtration accuracy of coolant liquid leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
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Coolant sludge recovery / Introducing three successful cases of "machining"!
★ We present "success stories" of sludge recovery methods generated in "cutting processing." ◎ Optimal for cutting processing - The lifespan of cutting fluid in machining centers for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration accuracy of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and its condition remains unchanged even after six years, etc.
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Coolant sludge recovery / Introducing three successful cases of "machining"!
★Introducing "success stories" of sludge recovery methods generated in "cutting processing" ◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing troubles ● Poor filtration accuracy of coolant liquid leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20% 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
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Coolant sludge recovery / Introduction of successful case studies for "gear / shaving processing"!
★ Introduction of "Successful Cases" for Sludge Recovery Methods in "Gear Processing" ◎ Optimal for Gear Processing - Zero oil removal in shaving processing, contributing to the extension of pump lifespan! ◆ Do you have any of these concerns? ● The coolant in the tank depletes quickly, requiring frequent replenishment ● The oil-based coolant recovered by the oil removal machine contains fine particles, etc. ◇ Improvements Achieved! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal work 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
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Coolant sludge recovery / Introducing successful cases of "gear / shaving processing"!
★Introducing "Success Cases" of Sludge Recovery Methods in Gear Machining ◎ Optimal for Gear Machining - Zero oil removal in shaving processes, contributing to extended pump life! ◆ Do you have any of these concerns? ● Coolant in the tank decreases quickly, requiring frequent replenishment ● Oil-based coolant recovered by the oil removal machine contains fine particles, etc. ◇ Improvements Achieved! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal work 〇 The amount of coolant replenished is reduced by more than one drum per year per machine, etc.
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In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.