Case study of the sludge recovery device "FINE MAG" (gear processing / selection 1)
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Gear Processing / Success Stories"!
◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (Before Implementation) ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation Effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The elimination of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.
basic information
◇ Standard (Fine Particle) Type (K/F) ◇ Cutting Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◇ High Filtration Precision Type (KD/FD) ◇ High Filtration Precision / Cutting Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◇ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) ・Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining that is less than 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) ・Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums.
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Applications/Examples of results
◇ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Greatly reduced burden of troublesome maintenance tasks, etc. ◇ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in the machining center for castings is doubled. 2. Drastic reduction in sludge accumulation in the coolant tank of the machining center, etc. ◇ Coolant Treatment for "Shaving Processing" 1. Zero degreasing in shaving processing, contributing to the extension of pump lifespan, etc. ★ Please request "Evaluation Equipment" and others. -------------------------------------------------------------- ◇ Sales Agency ・Sanotech Co., Ltd. ◆ Manufacturer ・Sumitomo Heavy Industries Fine Tech Co., Ltd. (An explanation will be provided by the manufacturer.)
Related Videos
Line up（3）
| Model number | overview |
|---|---|
| "FINE MAG" series | Magnet separator system, coolant liquid/sludge recovery device |
| "FINE MAG UK" series | Super high magnetic force (9000 Gauss) magnet separator system, coolant liquid/sludge recovery device. |
| "Paper Filter" series | Paper filter method, coolant liquid/sludge recovery device |
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News about this product（129）
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Guidance on the recovery methods for sludge generated in "gear processing" (case study publication)
★ Introduction of "successful cases" for sludge recovery methods occurring in "gear machining" ◎ Optimal for gear machining - Zero oil removal in shaving processes, contributing to the extension of pump life! ◆ Do you have any of these concerns? ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant recovered by the oil removal machine contains fine particles, etc. ◇ It has improved so much! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal work 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
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Introduction to the "Sludge Recovery Device" using a paper filter method.
❶ Filtration of 10 to 95μ sludge ❷ Powerful filtration with magnet and paper filter! ❸ Available for high flow processing! - The coolant liquid is purified by the "filter paper (paper filter)" - There are also models that combine "magnet separator (FINE MAG)" and "paper filter"
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Information on the "Sludge Recovery Device" using a paper filter method.
❶ Filtration of 10 to 95μ sludge ❷ Powerful filtration with magnet & paper filter! ❸ Available for high flow processing! - The coolant liquid is purified by the "filter paper (paper filter)" - There are also models that combine "magnet separator (FINE MAG)" and "paper filter"
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Guidance on the collection methods for sludge generated in "gear processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods in Gear Processing ◎ Ideal for Gear Processing - Zero oil removal in shaving processes, contributing to the extended lifespan of pumps! ◆ Do you have any of these concerns? ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant recovered by the oil removal machine contains fine particles, etc. ◇ It has improved so much! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal work 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
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Guidance on the recovery methods for sludge generated in "gear machining" (case study published).
★Introducing "Success Stories" of Sludge Recovery Methods in Gear Machining ◎ Optimal for Gear Machining - Zero oil removal in shaving processes, contributing to the extended lifespan of pumps! ◆ Do you have any of these concerns? ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant collected by the oil removal machine contains fine particles, etc. ◇ Improvements Achieved! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal operations 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
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In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.