Case study of the sludge recovery device "FINEMAG UK" (hard grinding / selection 1)
Recovery of sludge from coolant liquid in (super hard and grinding processing) / Success case
◆ Issues (Before Implementation) ● Maintenance tasks such as tank cleaning are difficult with only paper filters. ● Fine sludge in the coolant adversely affects processing quality. ● Looking for a separator that can "recover" "hard" sludge, among other things. ◇ Implementation Effects 〇 Sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices." 〇 Processing quality improved as fine "hard sludge" no longer causes scratches. 〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery tasks, among other benefits.
basic information
Magnet Drum / Surface Magnetic Force 9000 Gauss! ● 9000 Gauss (drum surface) magnetic force ● Recovery capacity is an impressive 1.7 times that of the K type (our standard model)! ● Demonstrates great power in recovering hard-to-magnetize sludge (e.g., from carbide tool grinding processes)! (What’s different here!) 1. Highly effective in recovering hard-to-magnetize sludge generated from "carbide tool processing," which was traditionally difficult to recover, as well as "ultra-fine sludge" from honing, lapping, super finishing, and electrical discharge machining. 2. Contributes to resource recycling by recovering "rare metals" (such as tungsten) contained in hard sludge. 3. Unlike "secondary filtration devices" (such as paper, diatomaceous earth, line filters, etc.), there are no parts that need to be regularly replaced, significantly reducing running costs and replacement labor.
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Delivery Time
Model number/Brand name
FINE MAG UK
Applications/Examples of results
◆ Automotive, automotive parts, motorcycle parts : Honing processing / Electric discharge machining / Lapping processing, etc. ◆ Carbide mold parts : Punches, etc. ◆ LCD and semiconductor parts : Electronic component materials, etc. ◆ Carbide drills and tools : Drills / Taps / End mills, etc. ★ Please request "evaluation machines" and other needs -------------------------------------------------------------- ◇ Sales agents ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation will be provided by the manufacturer)
Related Videos
Line up(3)
Model number | overview |
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FINE MAG UK | Sludge recovery device in coolant liquid for ultra-hard and ultra-precision grinding processing (drum surface 9000 gauss!) |
FINE MAG | Powerfully filters sludge in coolant liquid using a magnetic method. |
Paper filter type | Filtration of magnetic/non-magnetic sludge is available, with a dual set model featuring both "magnet method" and "paper filter method"! |
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News about this product(123)
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Guidance on the recovery methods for sludge generated in "super hard/grinding processing" (case study publication).
The fine sludge generated in the coolant during ultra-hard and ultra-precision grinding processes negatively affects processing quality. ★ We would like to present a "case" where we successfully recovered this fine "ultra-hard sludge"! The sludge in the coolant cannot be completely removed with just a "paper filter," and this "fine sludge" adversely impacts processing quality. We will provide information on "successful cases" of recovering ultra-hard sludge.
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Introduction to the "Sludge Recovery Device" using the (super high magnetic force) magnet method.
The coolant processing device "FINE MAG" series has a new addition: the ultra-high magnetic force type "UK" / Drum surface magnetic force of 9000 gauss! ◆ Recovery capacity is 1.7 times that of our standard model! ◆ Maintains high potential as a fine magnetic sludge recovery device ◆ Productivity improved through continuous filtration
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Introduction to the "Sludge Recovery Device" using a super high magnetic force magnet system.
The coolant processing device "FINE MAG" series has a new addition, the ultra-high magnetic force type "UK" / Drum surface magnetic force of 9000 gauss! ◆ Recovery capacity is 1.7 times that of our standard model! ◆ Maintains high potential as a fine magnetic sludge recovery device ◆ Improved productivity through continuous filtration
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Guidance on the recovery methods for sludge generated during "super hard/grinding processing" (case study publication).
The fine sludge generated in the coolant during (super hard, super precision) grinding processing adversely affects the processing quality. ★ We would like to present a "case" where we successfully recovered this fine "super hard sludge"! The sludge in the coolant cannot be completely removed by a "paper filter" alone; this "fine sludge" negatively impacts processing quality. We will provide information on "successful cases" of recovering super hard sludge.
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Guidance on the recovery methods for sludge generated during "super hard/grinding processing" (case study release).
The fine sludge generated in the coolant during (super hard and ultra-precision) grinding processing adversely affects processing quality. ★ We would like to introduce a "case" where we successfully recovered this fine "super hard sludge"! The sludge in the coolant cannot be completely removed with just a "paper filter," and this "fine sludge" negatively impacts processing quality. We will present "successful cases" of recovering super hard sludge.