Removal of Magnetic Micropowder: MAGPICKER / Removal and Recovery Case Studies
Introducing a case study of a semiconductor manufacturing company that achieved cost reduction in the manufacturing process of magnetic paste (MAG PICKER / wet type).
1. Overview Continuous concentration of magnetic paste such as nickel and ferrite to achieve an appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnetic drum. - Achieving the appropriate moisture content by adjusting the rotation speed and the pressure of the squeezing rollers. 2. Target Industries Manufacturers of electronic components and magnetic fine powders, chemical, materials, and chemical-related companies, etc. 3. Target Issues ▲ As the fine powder of magnetic materials becomes smaller, the filtration time using filters increases. ▲ It is difficult to secure the optimal moisture content for handling paste and shortening the drying process, etc. 4. Results After Implementation ◎ The time required for paste production using conventional batch processing with filters has been significantly reduced. ◎ Breakthrough of the limits of filter processing when advancing the fine powdering due to high performance. ☆ Please download the "catalog" to check the specifications. ★ Rental of "evaluation units" is adjustable.
basic information
◇ Sales Agent ・Sanotec Co., Ltd. ・mail: dx-gogo@sanotec.co.jp ◆ Manufacturer ・Sumitomo Heavy Industries Finetech Co., Ltd. (Explanation available from the manufacturer)
Price range
Delivery Time
Model number/Brand name
MAGPICKER (Wet Type)
Applications/Examples of results
Target: Manufacturers of electronic components and magnetic fine powders, chemical, materials, and chemical-related companies, etc.
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【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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【Metal Powder Manufacturing】 Metal Powder / Recovery Case Study Magnet-type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where the recovery yield rate was improved in the manufacturing process of metal fine powders (using MAG PICKER/wet type) 1. Overview Considering the recovery of atomized metal fine powders using magnets. - Achieved target recovery rate with a permanent magnet drum-type magnetic separator. - Utilized as a secondary recovery device for cyclone separators. 2. Target Industry Metal fine powder manufacturing industry, related industries of metal fine powders, etc. 3. Target Issues ▲ Wastewater treatment is necessary even after recovering mixed particles in liquid with cyclone separators, etc. 4. Results After Implementation ◎ By using a permanent magnet drum-type magnetic separator, 98% of the residuals were recovered from wastewater that was previously treated as waste. ◎ Expected cost reduction effects in wastewater treatment. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be arranged for loan. -------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - mail: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (explanations available from the manufacturer)
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[Capacitor Manufacturing] Ceramic / Recovery Case Magnet Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where ceramic deposition was reduced and piping blockage was improved in the manufacturing of multilayer ceramic capacitors (MAG PICKER wet application) 1. Overview In the manufacturing process of multilayer ceramic capacitors, the ceramic deposition occurring in the pipes during the post-processing of laminated waste and scrap is reduced. - Approximately 30% recovery of non-magnetic ceramics along with magnetic materials. - Decrease in the concentration of non-magnetic materials in the liquid. 2. Target Industry - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic deposits in the pipes causing blockages, etc. 4. Results After Implementation ◎ Reduction in repair costs for pipe cleaning and replacement, which had amounted to several million yen annually. ☆ Please download the "catalog" to check the specifications. ★ Evaluation units are available for loan upon arrangement. ---------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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[Removal of Contaminated Mud] Arsenic / Recovery Case Study Magnet-type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standards (MAG PICKER / utilizing wet method) 1. Overview A new technology using a permanent magnet drum-type magnetic separator for the removal of "arsenic" from contaminated sludge generated by construction and other activities. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing safe utilization of treated sludge. 2. Target Industries General contractors, industrial waste treatment companies, and other soil purification-related businesses. 3. Target Issues ▲ Contaminated sludge and soil require appropriate disposal. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Safe utilization of treated sludge. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement. --------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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◆ Arsenic in contaminated sludge / Recovery case study: Introduction of magnetic separator "MAG PICKER / Wet type"
**[New Application] Introduction of a case where "arsenic" contained in contaminated sludge was removed to below environmental standards (MAG PICKER / utilizing wet method)** 1. **Overview** A new technology using a permanent magnet drum-type magnetic separator for the removal of "arsenic" from contaminated sludge generated by construction and other activities. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing for the safe utilization of treated sludge. 2. **Target Industries** General contractors, industrial waste treatment companies, and other companies related to soil purification. 3. **Target Issues** ▲ Contaminated sludge and soil require appropriate disposal, among other concerns. 4. **Results After Implementation** ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Safe utilization of treated sludge. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement. --------------------------------------- ◇ **Sales Agency** - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ **Manufacturer** - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
