14 Manufacturing Managers Speak / Coolant Sludge [Successful Recovery Case]
Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost reduction'!
The high-dimensional magnet array "FINE MAG" removes fine sludge and continues to demonstrate excellent dewatering and degreasing performance over a long period. <Voices of 14 Site Managers> 1. Maintenance-free, no liquid replacement for 7 years 2. Zero degreasing in shaving processing, contributing to extended pump life 3. Successfully achieved significant cuts in maintenance costs 4. Contributed to the recovery of particulate sludge through secondary filtration 5. Significant reduction in sludge accumulation in the coolant tank of machining centers 6. The lifespan of cutting fluid in machining centers for castings has doubled 7. Quality improvement through ultra-hard sludge recovery 8. Greatly reduced costs and time loss in cleaning 9. Stable quality that maintains the obvious. Over 30 years of trust and results 10. Grinding sludge sold to scrap dealers as valuable material 11. Achieved high dewatering performance of sludge and high durability of rollers 12. Significant reduction in maintenance such as coolant liquid replacement and cleaning 13. Reduced operational costs due to increased lifespan of the magnetic drum 14. Recovery rate is three times that of conventional machines, and cleaning frequency is one-third of what it used to be.
basic information
● Long-term stability performance ● High-efficiency filtration accuracy ● Long life of coolant processing fluids ● Reduced frequency of tank cleaning ● Prevention of processing machine failures ● Reduced running costs of secondary processing equipment ● A rich lineup that accommodates various processing types and materials ● Standard compliance with CE, UL, CCC, etc. ★ You can watch the "Sludge Recovery/Dehydration Capability Video" (it's smooth) and the "Cemented Carbide Tool Grinding Sludge Recovery Video" in the above "Related Videos."
Price range
Delivery Time
Model number/Brand name
"FINE MAG" series
Applications/Examples of results
1. "Magnet Separator" ● Suitable for customers engaged in "grinding/cutting/gearing processing" ● Maintains "long-term sludge recovery" performance ● Contributes to "maintenance-free" operation 2. "Cyclone Separator" ● "Fine Clones" - Liquid purification for grinding, cutting, rolling, cold roll forming, and cleaning machine coolant ● "Fine Semi-Cyclo Unit" - High precision filtration in minimal space / floating scum removal / reduced tank cleaning ★ "Evaluation units" are also available for loan. Please feel free to request. -------------------------------------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. (Okayama Office) 2767-21 Shioh, Kojima, Kurashiki City, Okayama Prefecture, 711-8588 - tel.: 086-475-0794 - mail: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech, Ltd. (Explanation will be provided by the manufacturer)
Detailed information
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◆ Super high magnetic force type (UK series) ◎ Magnet drum (surface magnetic force) 9000 gauss! ◎ Sludge recovery capacity is 1.7 times that of standard models! ◎ Demonstrates power in recovering sludge that is difficult to magnetize (such as from ultra-hard tool grinding processes)!
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◆ High flow processing type ◎ Supports 500–1000 L/min ◎ Rare earth / ferrite (two types available) ◎ Available for coarse particle handling
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◆ P Roller Specification ◎ Significantly reduces chip entanglement in the drawing roller ◎ Greatly reduces oil carry-out
Related Videos
Line up(3)
Model number | overview |
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"FINE MAG" series | Magnet separator method, coolant liquid/sludge recovery device |
"FINE MAG UK" series | Ultra-high magnetic force (9000 Gauss) magnet separator system, coolant liquid/sludge recovery device. |
"Paper Filter" series | Paper filter method, coolant liquid/sludge recovery device |
catalog(12)
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News about this product(31)
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Removal of magnetic foreign substances - Magnetic drum type magnetic separator 'MAGPICERⓇ / Wet type'
【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic selection processing - "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic selection processing" (Increases production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Separation of magnetic and non-magnetic materials ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign matter 2. Benefits ◆ Increases production efficiency for the next process by dehydrating and adjusting the moisture content of the recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult magnetic materials in the liquid ◆ Continuous magnetic selection processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic materials adsorbed to the magnet drum ☆ For details, please download the "catalog" ★ Sample tests and demo machine rentals are currently available --------------------------------------- ◇ Sales agent ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation available from the manufacturer)
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Sludge Recovery from Coolant Liquid by Grinding/Cutting/Gear Processing: 'Successful Cases' - Insights from 14 Manufacturing Managers
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time and continuing to demonstrate its effectiveness. ★ Downloadable "success stories" by processing type! <Voices from Manufacturing Site Managers> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatically reduced sludge accumulation in the coolant tank of machining centers ◆ Doubled the lifespan of cutting fluid in machining centers for castings ◆ Improved quality through carbide sludge recovery ◆ Significantly reduced costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and achievements ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high dewatering performance of sludge and high durability of rollers ◆ Maintenance such as coolant replacement and cleaning has drastically decreased ◆ Reduced operational costs due to increased lifespan of magnetic drums ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
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Customer Feedback: Case Studies on Grinding, Cutting, and Gear Processing / Sludge Recovery ◆ A Guide to "14 Case Studies" by the Manufacturing Manager
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time, continuously demonstrating its effectiveness. ★ Downloadable "success stories" by processing type! <Voice of the Manufacturing Site Manager> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatic reduction in sludge accumulation in the coolant tank of machining centers ◆ The lifespan of cutting fluid in machining centers for castings doubled ◆ Quality improvement through carbide sludge recovery ◆ Significant cuts in cost and time loss in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and results ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high squeezing performance of sludge and high durability of rollers ◆ Significant reduction in maintenance such as coolant replacement and cleaning ◆ Reduced operational costs due to increased lifespan of the magnetic drum ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
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"Grinding Processing" Sludge Recovery: "8 Case Studies" - Success Stories Told by Manufacturing Managers
◆ Introduction of "8 Successful Cases" for Sludge Recovery of Coolant in Grinding Processing <Voice of the Manufacturing Manager> - Significant improvement in sludge recovery of accumulated deposits in the tank generated during grinding processing. - Maintenance-free, with no liquid replacement for 7 years. - Maintenance can be troublesome and is often forgotten. - Increased lifespan of the magnetic drum in grinding processing, drastically reducing operational costs. - Significant reduction in maintenance such as coolant replacement and cleaning in grinding processing. - Achieved high dewatering performance of sludge and high durability of rollers in grinding processing. - Stable quality that maintains the norm. Over 30 years of trust and achievements. - Greatly reduced costs and time losses in cleaning. ☆ For more details, please refer to the "Case Catalog."
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【Cutting Processing】 Sludge Recovery "4 Case Studies" ◆ Success Stories Told by Manufacturing Managers
◆ Introduction of "4 Successful Cases" for Sludge Recovery of Coolant in Cutting Processing <Voice of the Manufacturing Manager> - The lifespan of cutting fluid in the machining center for castings has doubled. - The accumulation of sludge in the coolant tank of the machining center has significantly decreased. - Contributed to the recovery of particulate sludge through secondary filtration in cutting processing. - Successfully achieved a significant reduction in maintenance costs. ☆ For more details, please refer to the "Case Catalog."