Four Examples of Sludge Recovery in Cutting Processing (Doubling the Lifespan of Cutting Fluids! and More)
◆ Introduction to "4 Successful Cases" of Sludge Recovery from Cutting Process/Coolant Liquid!
◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and the large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of the cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) ・ Recovers over 90% (by weight) of the sludge generated during casting machining that is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) ・ Reduces chip entanglement to the squeezing roller through the P roller and specially arranged magnetic drum.
Price range
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Applications/Examples of results
◇ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Greatly reduced burden of troublesome maintenance tasks, etc. ◇ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in the cast machining center is doubled. 2. Dramatic reduction in sludge accumulation in the coolant tank of the machining center, etc. ◇ Coolant Treatment for "Shaving Processing" 1. Zero degreasing in shaving processing, contributing to the extension of pump lifespan, etc. ★ Please request "Evaluation Machines" and more. -------------------------------------------------------------- ◇ Sales Agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation will be provided by the manufacturer.)
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| Model number | overview |
|---|---|
| "FINE MAG" series | Magnet separator method, coolant liquid/sludge recovery device |
| "FINE MAG UK" series | Ultra-high magnetic force (9000 Gauss) magnet separator system, coolant liquid/sludge recovery device. |
| "Paper Filter" series | Paper filter method, coolant liquid/sludge recovery device |
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