[Gear Processing] Sludge Recovery Case Study 1 Selection (Reduced one drum of replenishing liquid!)
◆ Introduction to "Successful Case 1 Selection" for Gear Processing / Coolant Sludge Recovery!
◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (before implementation) ● The coolant in the tank quickly decreases, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The absence of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
basic information
◇ Standard (Fine Particle) Type (K/F) ◇ Cutting Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◇ High Filtration Precision Type (KD/FD) ◇ High Filtration Precision / Cutting Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◇ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) ・Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining, which is less than 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) ・Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums.
Price range
Delivery Time
Applications/Examples of results
◇ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Greatly reduced burden of troublesome maintenance tasks, etc. ◇ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in the machining center for castings is doubled. 2. Drastic reduction in sludge accumulation in the coolant tank of the machining center, etc. ◇ Coolant Treatment for "Shaving Processing" 1. Zero degreasing in shaving processing, contributing to the extension of pump lifespan, etc. ★ Please request "Evaluation Equipment" and others. -------------------------------------------------------------- ◇ Sales Agent ・Sanotech Co., Ltd. ◆ Manufacturer ・Sumitomo Heavy Industries Fine Tech Co., Ltd. (An explanation will be provided by the manufacturer.)
Related Videos
Line up（3）
| Model number | overview |
|---|---|
| "FINE MAG" series | Magnet separator method, coolant liquid/sludge recovery device |
| "FINE MAG UK" series | Ultra-high magnetic force (9000 Gauss) magnet separator system, coolant liquid/sludge recovery device. |
| "Paper Filter" series | Paper filter method, coolant liquid/sludge recovery device |
