Gear coolant sludge recovery case 1 (▲ Sludge is heavy, making work difficult)
[Issue] The oil-soaked sludge is heavy, the oil removal process is difficult, and the floor is covered in oil!
◇ Introduction Background 〇 Previously, the sticky chips that were discharged were put into a centrifugal oil separator, and the oil removal process was conducted for about 1 hour per day. 〇 The coolant in the tank also quickly decreased, requiring frequent replenishment. 〇 The oil-based coolant collected by the oil separator was contaminated with fine particles, causing wear on pumps and cutters, etc. ◆ Introduction Effects ● Chips processed by the oil separator are discharged from the fine mag, eliminating the need for oil removal. ● The lifespan of pumps and cutters has also significantly improved. ● The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.
basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining that is less than 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carry-out.
Price range
Delivery Time
Model number/Brand name
FINE MAG series
Applications/Examples of results
◆ Coolant treatment for "shaving processing" - Zero degreasing in shaving processing contributes to extending pump life, etc. -------------------------------------------------------- ◇ Sales agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (explanations can be provided by the manufacturer)
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