[Sludge Recovery Case Studies] Challenges and Recovery of Coolant Liquid Sludge (14 Cases)
[Site Manager Speaks] Coolant Sludge Recovery: 14 Case Studies of Problem Solving and Success
<Voices of 14 Site Managers> 01 (Grinding) ▲ Drum and rubber wear out in less than a year! 02 (Grinding) ▲ I want to improve the squeezing performance! 03 (Grinding) ▲ The maintenance costs for coolant and liquid replacement are burdensome! 04 (Grinding) ▲ There is too much moisture and oil remaining in the iron powder generated during manufacturing! 05 (Grinding) ▲ Sludge cannot be sufficiently collected, leading to operational stoppages during work! 06 (Grinding) ▲ Issues due to aging deterioration and clogging are severe! 07 (Grinding) ▲ I want to continue using the cylindrical grinding machine while maintaining its precise accuracy! 08 (Grinding) ▲ When the material used changes, sludge tends to accumulate easily! 09 (Cutting) ▲ Problems due to clogging of high-pressure pumps and nozzles occur frequently! 10 (Cutting) ▲ Fine sludge cannot be completely removed, accumulating to about half of the tank in three months! 11 (Cutting) ▲ Particulate sludge that cannot be removed after cutting accumulates at the bottom of the tank! 12 (Cutting) ▲ The frequency of filter replacement is high, considering other methods! 13 (Gear) ▲ Oil-soaked sludge is heavy, making the oil removal process difficult, and the floor is also covered in oil! 14 (Carbide) ▲ Cleaning the tank is difficult with just a paper filter!
basic information
● Long-term stable performance ● High-efficiency filtration accuracy ● Long life of coolant processing liquids ● Reduced cleaning frequency of tanks ● Prevention of processing machine failures ● Reduced running costs of secondary processing equipment ● A rich lineup that accommodates various processing types and materials ● Standard compliance with CE, UL, CCC, etc.
Price range
Delivery Time
Model number/Brand name
FINE MAG Series
Applications/Examples of results
◆ Automotive, automotive parts, motorcycle parts : Honing processing / Electric discharge machining / Lapping processing, etc. ◆ Carbide mold parts : Punches, etc. ◆ LCD and semiconductor parts : Electronic component materials, etc. ◆ Carbide drills and tools : Drills / Taps / End mills, etc. -------------------------------------------------------------- ◇ Sales agents ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Technology Co., Ltd. (Explanation available from the manufacturer)
Detailed information
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高温ボンデ液移送 今までの水中ポンプでは温度・腐食性ともにNGな為、交換の頻度が多く、ランニングコストや交換にかかる人件費や労力・危険性は無視できませんでした。 採用の決め手は 1. 耐熱水中ポンプとしての豊富な実績（他大手自動車部品メーカーへ採用） 2. 特別仕様に柔軟に対応できる、メーカーとしての対応 3. 短納期 4. 低価格 上記4点を評価頂き、採用となりました。
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pH12.5,液温70℃ー大手製鉄所へ納入 某大手製鉄所様より高温水移送のご相談を頂き、耐熱水中ポンプJCVシリーズをご採用頂けました。 アルカリ系排水の為、オールステンレス製、またシリカ系SS濃度も問題なくクリアしました。 液仕様：pH12.5、SS=50ppm(シリカ系SS）、液温度70℃
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In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.