We would like to introduce a case study of φ0.5 hole processing on "quartz glass" that we conducted. [Case Overview] ■ Processing Machine: Machining Center ■ Material: Quartz Glass ■ Application: Shower plates used for gas introduction in various manufacturing equipment.

【End Face Machining Example】Molybdenum 0.1×0.2 Oval Columnar Protrusion! Introduction of End Face Machining Example We would like to introduce an example of end face machining performed on "molybdenum." 【Example Overview】 ■Material: Molybdenum ■Shank Diameter: φ4 ■Shape: Oval Width 0.2mm × Height 0.7mm *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of ultra-fine SR processing for "hard alloy" conducted by our company. 【Case Overview】 ■ Application: Measurement terminal ■ Specification: SR0.025(＋0.005/0) ■ Material: Hard alloy ■ Processing machine for SR0.025: Profile grinder ■ Measuring instrument for SR0.025: Full circumference 3D measuring instrument MLP-3 *For more details, please refer to the PDF document or feel free to contact us.

[Thin-Walled Machining Case Study] Introduction of SUS316. [Case Overview] ■ Machining: Machining Center ■ Material: SUS316 ■ Wall Thickness: 0.15mm ■ Application: Injection of chemicals, etc. *For more details, please refer to the related links or feel free to contact us. Sanwa Creation Site https://www.sanwa-creation.co.jp/

We would like to introduce the "Ultra Hard Alloy Micron Pins" handled by Sanwa Creation Co., Ltd. These are ultra-fine pins with an outer diameter of less than φ0.1mm, manufactured using precision grinding technology, and made from ultra-hard alloy and zirconia ceramics. They have a proven track record of being used as discharge machining electrodes for nozzle holes in diesel engine fuel injection systems and as punches for ink nozzle orifices in inkjet printers. 【Specifications】 ■ Material: Ultra Hard Alloy, Zirconia Ceramics ■ Dimension Standards ・ Outer Diameter (φD): φ0.05mm to φ0.10mm ・ Total Length (L): up to 350mm *For more details, please refer to the related links or feel free to contact us.

Sanwa Creation Co., Ltd. offers diamond (PCD) work rests for centerless grinding. Our diamond blades (compact blades) have a replacement cycle that provides 300 times the wear resistance compared to carbide work rests. Additionally, we also support regrinding and repair of the diamond parts, allowing for the recycling of the base material. 【Features】 ■ 300 times the wear resistance compared to carbide work rests ■ Support for regrinding and repair of the diamond parts ■ Recycling of the base material is possible ■ Dimensional standards ・Total length: up to 800mm ・Thickness: as thin as 0.5mm～ *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the "Triangular Reamer Pin" handled by Sanwa Creation Co., Ltd. It has been manufactured for hole processing in highly brittle materials where standard tools cannot be used. The cutting edge is in the shape of an equilateral triangle. Since the triangle is formed with a single chuck, the misalignment with the shank is within 1µm. Orders can be placed in small lots, and specific size requests are also possible. 【Specifications】 ■ Material: Carbide, Zirconia Ceramics, SKH51 ■ Dimension Standards - Cutting edge diameter size: (as the circumscribed circle) φ0.5 to φ2.0, other sizes available upon consultation *For more details, please refer to the related links or feel free to contact us. Sanwa Creation Site https://www.sanwa-creation.co.jp/

Introducing the "Three-Layer Coating Pin." By combining functions through multi-layer film formation, we have achieved high hardness. It excels in anti-seizing properties, wear resistance, and corrosion resistance. If you specify your desired dimensions and accuracy standards, we will provide you with a quote. Please feel free to consult with us. 【Features】 ■ Achieved high hardness through the combination of functions via multi-layer film formation ■ Excellent anti-seizing properties, wear resistance, and corrosion resistance ■ Surface hardness: Vickers Hv 3000–3500

We have published a catalog for Diamond (PCD) Coiling Tools. These products are used in coiling machines that produce coil springs. They are very effective for coiling processing of wire materials that wear out quickly, such as SUS bare wire and oil-tempered wire, using super-hard tools. The "Diamond (PCD) Coiling Tools" are products used in coiling machines that produce coil springs. They are very effective for coiling processing of wire materials that wear out quickly, such as SUS bare wire and oil-tempered wire, using super-hard tools. We have a track record of producing coiling pins, core wires, wire guides, pitch tools, and more. 【Specifications】 ■ Material: Diamond (PCD) ■ Standards: Custom-made to your desired size *For more details, please refer to the PDF document or feel free to contact us. Sanwa Creation Site https://www.sanwa-creation.co.jp/

Tip less than 1 micron! Introduction of processing examples of ultra-hard 1 micron pins Product PR We would like to introduce a case of processing ultra-hard 1 micron pins into "ultra-fine particle ultra-hard alloy" that we conducted. 【Case Overview】 ■ Specifications: φ1×39L×11°×tip width less than 1 micron *SEM image, magnification 2000x ■ Material: Ultra-fine particle ultra-hard alloy ■ Application: Used in the operation of manipulator devices in genetic research.

We would like to introduce the diamond (PCD) V-rest handled by Sanwa Creation Co., Ltd. Depending on the usage conditions, the wear resistance is increased by 10 to 40 times compared to carbide V-rests. Since it is made of diamond, it can be processed without using lubricants or oils, eliminating the need for oil supply units and oil maintenance. 【Features】 ■ Wear resistance increased by 10 to 40 times compared to carbide V-rests ■ Can be processed without using lubricants or oils ■ No need for oil supply units or oil maintenance 【Specifications】 ■ Material: Diamond (PCD/Compax) ■ Standards: Custom-made to your desired size *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the "discharge machining copper electrodes" handled by Sanwa Creation Co., Ltd. We have a track record of manufacturing with tough pitch copper and copper tungsten, and we can produce not only round bar electrodes but also long tapers and R shapes. Since they are manufactured through grinding, there is an advantage in that smaller diameters can be processed with reduced runout accuracy compared to electrodes made by lathe machining. 【Features】 ■ Not only round bar electrodes but also long tapers and R shapes can be produced ■ Smaller diameters can be processed with reduced runout accuracy

We offer custom-made products in various shapes such as oval, square, triangle, polygon, and eccentric! Introducing the "Irregular & Eccentric Pins" handled by Sanwa Creation Co., Ltd. We respond to various shape needs including oval, square, triangle, polygon, and eccentric. These pins are used as core pins in molds and pilot pins in press molds, while the triangular prism type is also used as reamers. Additionally, to effectively utilize the internal space of molds due to miniaturization, we sometimes create punches with the tip eccentric from the shank. 【Specifications】 ■ Material: Carbide, zirconia ceramics, SKH ■ Standards: Custom-made to desired sizes ■ Dimension standards: ・ Shank diameter: φ2 to φ12 ・ Total length (L): up to 150L *For more details, please refer to the related links or feel free to contact us.

This is a grinding pin used in pin mill type grinders for crushing various foods and pharmaceuticals. The pin materials available include steel, stainless steel, carbide, fine ceramics, and SKH. Since we manufacture to order, you can freely specify the dimensions of the pin, whether or not to include a chamfer, surface roughness, etc. Dimensions, tolerances, materials, etc. are made to order. Please feel free to consult with us.

The "High Precision Small Diameter Pin Gauge for Inner Diameter Measurement" is a carbide pin gauge that enables accurate inner diameter measurement on the micron order. 【Features】 ○ The ultra-precision grade can be used as a master pin gauge. ○ Custom sizes can be manufactured with an outer diameter (φD) of 0.1 to 10mm and a total length of 40 to 60mm. ○ Sizes from φ6.001 to φ10.000 can be made to order. ○ Can also be manufactured from zirconia material. 【Specifications】 [Ultra Precision Grade] ○ Length: 40 / 50 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±0.3μm ○ Roundness: 0.3μm ○ Diameter Variation: 0.3μm ○ Surface Roughness: 0.05μmRa ○ Material: Carbide [Precision Grade] ○ Length: 40 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±0.5μm ○ Roundness: 0.5μm ○ Diameter Variation: 0.5μm ○ Surface Roughness: 0.1μmRa ○ Material: Carbide [Standard Grade] ○ Length: 40 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±1.0μm ○ Roundness: 0.8μm ○ Diameter Variation: 0.8μm ○ Surface Roughness: 0.2μmRa ○ Material: Carbide

Industry-leading, ultra-fine pin gauges with diameters thinner than a hair! We manufacture from a minimum diameter of φ0.01 mm! Calibration certificates and traceability diagrams can be issued as needed. If you specify your desired dimensions and accuracy standards, we will provide a quote. These are used for high-precision inner diameter measurements of ultra-small holes and as master gauges for calibrating measuring instruments. They can also be used as punch pins for small diameter hole punching or as electrode materials for electrical discharge machining. We offer both "integrated type" and "holder (handle) type". Basic Information 【Product Details】 <Tungsten Carbide> ■Nominal Size (φA): 0.010 to 0.099 ■Length (B): 5 to 10 ■TPI: 0.001 ■Tolerance: ±0.5μm ■Diameter Variation: 0.5μm ■Surface Roughness: 0.1μmRa <Zirconia Ceramics> ■Nominal Size (φA): 0.030 to 0.099 ■Length (B): 5 to 10 ■TPI: 0.001 ■Tolerance: ±1.0μm ■Diameter Variation: 0.5μm ■Surface Roughness: 0.1μmRa *For more details, please refer to the PDF document or feel free to contact us.

This is a stack pin (positioning pin) that is driven in when fixing the entry board and backup board (bake board) before drilling the substrate. The outer diameter ranges from Φ1 and the total length can be approximately 8L. Chamfers can also be added to both sides of the pin. Accuracy: φ±0.005 (higher precision tolerances are also possible), outer diameter surface roughness can be less than Ra0.1. Material: SKH51 (HRC60 or higher), SUS materials, carbide, etc. We can manufacture from small lots, so please feel free to consult with us.

This is a micro-diameter carbide electrode for electrical discharge machining from Sanwa Creation. Although it is an electrode for electrical discharge machining, it is made of carbide alloy rather than copper or copper-tungsten. In cases where a finer hole needs to be drilled straight, electrodes made of high-hardness carbide alloy are used. ■ Material: Carbide alloy ■ Specifications: Minimum diameter φ0.01 and up ■ Step grinding length: 2 mm ■ Outer diameter accuracy: ±0.001 mm ■ Surface roughness: Ra0.2 µm ■ Shaft dimensions φ2 x 50L (standard) *Dimensions can be custom-made. Please feel free to consult with us.

Introducing pilot pins, guide pins, and positioning pins made of carbide and SKH51 used in press molds! We would like to introduce the "carbide pilot pins, guide pins, and positioning pins" handled by Sanwa Creation Co., Ltd. These pins are inserted into product holes or waste holes in materials to prevent pitch misalignment and for positioning purposes. We can also accommodate shapes with multiple steps. When used in molds and devices that require high corrosion resistance and non-magnetic properties, we can suggest materials such as non-magnetic carbide or zirconia ceramics. 【Specifications (partial)】 ■ Material: Carbide, zirconia ceramics, SKH51 ■ Standards - Custom-made to your desired size - Shapes with multiple steps and LAP (lap) finishes are also available *For more details, please refer to the related links or feel free to contact us. 【Dimension Standards】 ■ Outer diameter (φd): φ0.01 to φ20 ■ Total length (L): up to 240L

Here are the features of ceramic pin gauges that are not found in carbide or steel pin gauges! Standard Type Diameter: φ0.1 to φ6, Tolerance: ±0.3μm to ±1μm Roundness: 0.3μ to 0.8μ, Surface Roughness: Ra0.05 to Ra0.2 Micro Diameter Type Diameter: φ0.03 to φ0.99, Tolerance: ±1μm Material: Zirconia Ceramic Applications - For measuring the inner diameter of small holes - Master pin gauges for calibrating measuring instruments, etc.

We introduce punch pins made of carbide and SKH51 used in press molds. We can also accommodate shapes with multiple steps. These are used for precision hole processing of inkjet printer heads, processing of carrier tapes that transport semiconductors and electronic components, and stainless steel processing of connector parts. In addition, for press processing of ultra-thin materials such as copper foil and aluminum foil, using PCD (polycrystalline diamond) for the tip material reduces sticking to the punch and achieves longer punch life. 【Specifications (partial)】 ■ Material: Carbide, SKH51, PCD (polycrystalline diamond), etc. ■ Standards: Custom-made to your desired size Shapes with multiple steps can also be accommodated. *For more details, please refer to the related links or feel free to contact us.

We have published materials on examples of ceramic pin machining. We introduce topics such as [precision micro-machining with a minimum diameter of φ0.03], [not just round, but also triangular, square, and oval-shaped pin machining], and [diverse machining achievements of ceramics]. Machining materials include: alumina, zirconia, silicon nitride, silicon carbide, hot-pressed ceramics, steatite, etc.

We would like to introduce a case study of φ0.5 hole processing on "quartz glass" that we conducted. [Case Overview] ■ Processing Machine: Machining Center ■ Material: Quartz Glass ■ Application: Shower plates used for gas introduction in various manufacturing equipment.

【End Face Machining Example】Molybdenum 0.1×0.2 Oval Columnar Protrusion! Introduction of End Face Machining Example We would like to introduce an example of end face machining performed on "molybdenum." 【Case Overview】 ■Material: Molybdenum ■Shank Diameter: φ4 ■Shape: Oval Width 0.2mm × Height 0.7mm *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of ultra-fine SR processing for "hard alloy" conducted by our company. 【Case Overview】 ■ Application: Measurement terminal ■ Specification: SR0.025 (+0.005/0) ■ Material: Hard alloy ■ Processing machine for SR0.025: Profile grinder ■ Measuring instrument for SR0.025: Full circumference 3D measuring instrument MLP-3 *For more details, please refer to the PDF document or feel free to contact us.

【Thin-Walled Machining Case Study】Introduction of SUS316. 【Case Overview】 ■Machining: Machining Center ■Material: SUS316 ■Wall Thickness: 0.15mm ■Application: Injection of chemicals, etc. *For more details, please refer to the related links or feel free to contact us. Sanwa Creation Site https://www.sanwa-creation.co.jp/

We would like to introduce the "Ultra Hard Alloy Micron Pins" handled by Sanwa Creation Co., Ltd. These are ultra-fine pins with an outer diameter of less than φ0.1mm, manufactured using fine grinding technology, and made from ultra-hard alloy and zirconia ceramics. They have a proven track record in applications such as the nozzle hole discharge machining electrodes for diesel engine fuel injection systems and punches for ink nozzles in inkjet printers. 【Specifications】 ■ Material: Ultra Hard Alloy, Zirconia Ceramics ■ Dimension Standards ・ Outer Diameter (φD): φ0.05mm to φ0.10mm ・ Total Length (L): up to 350mm *For more details, please refer to the related links or feel free to contact us. Sanwa Creation Website URL https://www.sanwa-creation.co.jp/

Sanwa Creation Co., Ltd. offers diamond (PCD) workrests for centerless grinding. Our diamond blades (compact blades) have a replacement cycle that provides 300 times the wear resistance compared to carbide workrests. Additionally, we also support regrinding and repair of the diamond parts, allowing for the recycling of the base material. 【Features】 ■ 300 times the wear resistance compared to carbide workrests ■ Support for regrinding and repair of diamond parts ■ Recycling of the base material is possible ■ Dimensional standards ・Total length: up to 800mm ・Thickness: as thin as 0.5mm～ *For more details, please refer to the related links or feel free to contact us.

Introducing the "Triangular Reamer Pin" handled by Sanwa Creation Co., Ltd. This tool is designed for hole processing in brittle materials where standard tools cannot be used. The cutting edge is in the shape of an equilateral triangle. The triangle is formed with a single chuck, ensuring that the axial misalignment with the shank is within 1µm. Orders can be placed in small quantities, and specific size requests are also possible. 【Specifications】 ■ Material: Carbide, Zirconia Ceramics, SKH51 ■ Dimension Standards - Cutting diameter sizes: (as circumscribed circle) φ0.5 to φ2.0, other sizes negotiable *For more details, please refer to the related links or feel free to contact us. Sanwa Creation Site https://www.sanwa-creation.co.jp/

Introducing the "Three-Layer Coated Pin." By combining functions through multi-layer film formation, we have achieved high hardness. It excels in anti-seizing properties, wear resistance, and corrosion resistance. If you specify your desired dimensions and accuracy standards, we will provide you with a quote. Please feel free to consult with us. 【Features】 ■ Achieved high hardness through the combination of functions via multi-layer film formation ■ Excellent anti-seizing properties, wear resistance, and corrosion resistance ■ Surface hardness: Vickers Hv 3000–3500