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SEEPEX's Smart Air Injection Technology
SEEPEX recognizes that fluids with high viscosity, such as sewage sludge, have weak flowability, making long-distance transportation difficult. When flowability is low, pressure loss within the piping increases significantly, and this loss can only be overcome by using continuous pumping solutions such as belt conveyors or screw conveyors with multiple drive units. These multiple drive units require a large amount of energy and maintenance, resulting in high energy and maintenance costs. To mitigate such issues, our specialized team has designed a customized solution called the "Smart Air Injection" pump system, which combines transport via a snake pump with sealed air transport. This advanced smart transport technology enables a reduction in maintenance downtime of up to 85%.
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New product: We have started selling the disassemblable flexible rod pump, which excels in hygiene!
A single-axis screw pump capable of quantitatively transferring high-viscosity and high-concentration slurries without pulsation. The flexible rod without connection points minimizes the risk of foreign matter contamination. Additionally, compliance with FDA, 3A, and EHEDG standards ensures exceptional hygiene, making it widely applicable in the food and beverage industry. 【Applications】 ■ Processes in the food and beverage, pharmaceuticals, etc., where quantitative accuracy and high viscosity are required, and foreign matter contamination must be avoided ■ Processes requiring CIP cleaning ■ Alternative to rotary pumps that struggle with high viscosity ■ Alternative to diaphragm pumps that generate pulsation 【Target Industries】 ■ Food and beverage industry (dairy products, dairy farming, meat processing, juices, etc.) ■ Pharmaceutical industry (ointments, serums, etc.) ■ Cosmetics industry (body lotions, shampoos, etc.) ■ Chemical industry (lithium-ion batteries, abrasive, non-lubricating chemicals, etc.) 【Features and Benefits】 ■ Significant reduction in spare parts costs (the flexible rod can be detached from the rotor and insertion shaft) ■ Reduction in material loss due to shorter overall length ■ FDA compliance, 3A standard certification, and EHEDG compliant product ■ Halved stator length ■ Reduced maintenance burden without disassembly due to CIP cleaning *For details, please request documentation or view the PDF data available for download.
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New product: We have started selling the split-type mechanical seal (Smart Seal Housing)!
Say goodbye to the heavy labor of replacing mechanical seals! With SEEPEX's original dismountable mechanical seal, you can replace it quickly and easily! Until now, replacing the mechanical seals in single-screw pumps required removing everything except for the drive unit (such as disconnecting surrounding piping, disassembling the suction casing, and pulling out the stator), making it a very tedious task that could take several hours even for relatively small types. The split-stator type 'SCT' pump was developed with a focus on achieving quick and easy maintenance. As part of the development philosophy of this pump, the split mechanical seal 'Smart Seal Housing' was created. With a special mounting tool available as an option, you can adjust the mechanical seal-equipped shaft to the correct position relative to the drive unit when attaching it through the casing to the drive shaft. *For more details, please refer to the catalog PDF or feel free to contact us.
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New Product: We have started selling the Intelligent Solution Smart Metering Pump (SDP)!
The "Smart Dosing Pump" developed by Japan Seapex, aimed at intelligent solutions, is an advanced pump that combines the inherent advantages of a single-screw pump with the latest control concepts enabled by Seapex's original software. This pump can measure pump capacity more accurately than traditional single-screw pumps, addressing challenges such as optimizing operating costs, processing time, and minimizing downtime (improving yield). Additionally, it is easy to integrate with automation systems, and with the built-in PLC, it can operate independently in distributed control systems (DCS) by directly inputting set points. The contents of the catalog are as follows, so please take a look: 1. Smart Dosing Pump (SDP) 【Table of Contents】 ◎ Efficient pump operation, easy integration into systems - Overview and explanation of pump structure ◎ Operating modes / Parameterization / Intelligent control ◎ Applications / Characteristics / Main performance