Challenging Decarbonization Technologies! Introduction to the Thermal Technology Research Institute [Latest Information for 2025!]
2nd anniversary celebration! Approximately 100 customers attended. Experience the forefront of decarbonization technology, including hydrogen combustion gas burners.
In May 2023, we established the "Thermal Technology Research Institute," and over the past year, we have conducted numerous tests. ~ Test Equipment Overview ~ ◇ Aluminum Melting Holding Furnace This furnace allows for verification tests of "melt quality" and "melting efficiency" through hydrogen combustion melting. It is an actual machine-based aluminum melting furnace. Melting capacity: 150 kg/h Melting: Hydrogen combustion gas burner Holding: Electric heater ◇ Painting Drying Furnace (Testing Equipment) Using equipment that is comparable to actual production sites, tests can be conducted with four different heat sources. It accommodates various types of workpieces. In the fiscal year 2023, we conducted optimization tests of heat sources with approximately 20 customers. ◇ Direct Combustion Deodorization Device (On-site Testing Available) A movable demo unit that can conduct tests using actual odors at customer factories. - Treatable components: VOCs (volatile organic compounds) and various other odors. - Treatment capacity/temperature: Max. 1.0 m³N/min / 760℃ ⚪︎ Hydrogen Combustion Gas Burner As a manufacturer of industrial gas burners, we are advancing the adaptation of our existing lineup to hydrogen. The combustion observation of hydrogen gas burners has been very well received. Experience the forefront of technology development aimed at a decarbonized society.
basic information
[Test Furnace and Equipment] - Aluminum melting holding furnace (Oxide suppression SMH type) - Painting drying furnace + painting booth (Quick curing oven QCO) - High-temperature test furnace - Open combustion furnace - Direct combustion deodorization device (Mobile demonstration unit) - Combustion equipment for original mixed burner - Radiant tube burner test furnace - Duct combustion burner test device ■ Fuel Supply 13A (45 MJ/㎥): 2.0 to 20 kPa supply Max. 200 ㎥ N/h LPG (100 MJ/㎥): 2.8 to 70 kPa supply Max. 50 ㎥ N/h Hydrogen (12.8 MJ/㎥): Up to 10 kPa supply ■ Test Power Supply Equipment Max. 150 kVA, 200V (Please consult for other voltages, etc.) (Temporary installation of generators with different voltages or frequencies depending on the experimental content) For inquiries regarding testing of combustion equipment and industrial furnaces or the use of demonstration units, please contact us through this page. Seihei Manufacturing Co., Ltd. Thermal Technology Research Institute (inside Horyuji Center) Tel. 0743-57-2244 Fax. 0743-57-5711 520 Kasame, Ando-cho, Ikoma-gun, Nara Prefecture, 639-1065 Japan
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Model number/Brand name
TTDC
Applications/Examples of results
- Combustion test of hydrogen gas burner - Measurement of combustion exhaust gas components/combustion data of gas burner - Research and development of various heat treatment technologies, carbon neutrality - Work painting test using painting equipment - Hydrogen dissolution test of aluminum melting holding furnace - Practical verification test of electric furnace/electric furnace - Hydrogenation verification test of existing furnace
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News about this product（5）
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[Exhibition Decision] 5th Industrial Furnace and Related Equipment Exhibition & Symposium (Thermal Technology 2024)
Seihei Seisakusho, a manufacturer of gas burners and industrial furnaces, will participate in the Thermal Technology 2024 event, which consists of an exhibition of industrial furnaces and related equipment, as well as seminars and lectures, serving as an information dissemination event from the Kansai region. We will propose decarbonization and low-carbon items for production equipment, including: - "Low-carbon painting and drying equipment" - "Hydrogen × electric hybrid aluminum melting and holding furnace" - "Hydrogen gas burners" Additionally, we will have a wide range of energy-saving burners and furnaces equipped with them on display, and we look forward to your visit.
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Conducting aluminum melting tests using a hydrogen gas burner! (March 2024)
At Seiying Manufacturing, we are working on the development of aluminum industrial furnaces that can contribute to achieving carbon neutrality and a decarbonized society. Recently, we conducted aluminum melting tests using hydrogen gas burners in collaboration with customers aiming for carbon-neutral manufacturing. For the test furnace, we adopted the "SMH type" melting holding furnace, which generates extremely low amounts of oxides. The heat source consisted of a hydrogen-exclusive gas burner "EIS-H2" for melting and an electric heater for holding the molten aluminum, creating a hybrid configuration. In this melting test, we compared the "melting speed" and "aluminum molten quality" with those of an LPG combustion gas burner that was conducted beforehand. We will continue to analyze the detailed test results. For more details about this test furnace, please refer to the attached materials. Feel free to contact us regarding the implementation of the tests.
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Developed a carbon-neutral aluminum melting holding furnace [Published in the Iron and Steel News, October 23, 2023, Page 5]
"Carbon Neutral Aluminum Melting Holding Furnace Developed by Shoei Manufacturing Co., Ltd." Published in "Steel News, October 23, 2023, Page 5." Shoei Manufacturing Co., Ltd. (Headquarters: Hirano Ward, Osaka City, Representative: Shota Habaki), a specialized manufacturer of industrial gas burners and industrial furnaces, has developed an aluminum melting holding furnace that enables decarbonization in aluminum casting sites, such as those for automotive parts. A new hydrogen gas burner that emits no CO2 during combustion has been adopted for the melting line. By placing high-efficiency immersion heaters in the holding line for the molten aluminum melted by hydrogen combustion, a thermal source configuration that enables carbon neutrality through "hydrogen × green electricity" has been achieved. A test furnace based on actual equipment has been newly established at the Thermal Technology Research Institute. We are accepting visits to observe hydrogen combustion and tests for actual aluminum melting. Amid uncertainties regarding future energy supply, we will contribute to the decarbonization of the manufacturing industry by applying the combustion technology and hybridization technology for thermal sources that we have cultivated so far.
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The hydrogen burner-equipped aluminum melting holding furnace under development has been featured in "Die Casting News."
An article about our company has been published in the Die Casting News. Die Casting News, dated March 30, 2023 "Masahide Manufacturing Co., Ltd. Begins Verification of Hydrogen Gas Dissolution Furnace Development at Research Institute" *Starting in May, we are accepting aluminum melting verification tests using hydrogen gas burners at our newly opened Thermal Technology Research Institute. Please feel free to contact us.
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Challenging Decarbonization Technologies! Introduction to the Thermal Technology Research Institute [Opening on May 8]
We have various test furnaces available, including combustion equipment for hydrogen burners, allowing for thorough testing of energy-saving and low-carbon solutions in production sites together with our customers! Please feel free to contact us through this page. ~Equipment Overview~ ◇ Aluminum Melting Holding Furnace Testing of aluminum melting using hydrogen combustion is possible on a practical basis. The furnace structure suppresses oxidation. - Melting capacity: 150 kg/h - Holding capacity: 800 kg/ch - Melting burner (116 kW), holding heater (9 kW x 2) ◇ QCO Coating Equipment (Coating Booth and Drying Furnace) Testing is possible with four heat sources, accommodating various works. - Gas infrared burner - Gas far-infrared panel - Gas hot air & jet heating - Electric infrared heater ◇ High-Temperature Test Furnace Combustion testing of gas burners using hydrogen and 13A/LPG is possible. Measurement of exhaust gas components and confirmation of flame shape inside the furnace can be conducted. - Internal furnace temperature: Max. 800℃ ■ Fuel Supply 13A (45 MJ/㎥) LPG (100 MJ/㎥) Hydrogen (12.8 MJ/㎥) ■ Test Power Supply Equipment Max. 150 kVA, 200V (Please consult us for other voltages, etc.)
