[Skill Inheritance Success Case] Significant Reduction of Defects in the Painting Department of an Automobile Manufacturer
Utilizing gaze data, we analyze tasks and visual inspections performed with craftsmanship. The skills of artisans can be efficiently and clearly passed on to the younger generation!
Quality control and skill inheritance/education have become challenges in many manufacturing industries. We will introduce a case where the visualization and dataization of gaze were utilized to significantly reduce defects. The painting process and quality control in automobile manufacturing are among the important manufacturing processes. While the painting process itself is often automated, the subsequent fine-tuning becomes a "craftsmanship" task, making it difficult to articulate in writing or verbally. As a result, the variability in the skills and conditions of the workers has become a significant issue. However, the introduction of an "eye tracker that visualizes gaze" allowed for the recording and visualization of the gaze of both skilled workers and younger employees during their tasks. By analyzing the acquired data numerically, the following effects were achieved, ultimately leading to a significant reduction in defects: - The differences between the work instructions and the actual work became clear. - Instruction based on scientific evidence allowed for education that was satisfactory to both teachers and students. - Videos with gaze points were digitized as video manuals and could be applied. There are various other cases as well, so for more details, please download the PDF or contact us.
basic information
- Lightweight glasses type weighing 39.6g - Portable device for recording - Gaze analysis software The above three items are bundled together and designed for ease of use in actual work environments. Additionally, an SDK (Software Development Kit) is included, allowing integration with existing systems already in operation at customer sites. "Live demonstrations are available at any time." Please feel free to contact us. *For more details, please download the PDF or contact us.*
Price information
During the year-end and New Year period, budget planning season, and our company's financial closing, we will be running special campaigns!
Price range
P5
Delivery Time
OTHER
Approximately 1 to 2 months (please consult each time as it depends on the timing).
Model number/Brand name
Eye Tracking Core+
Applications/Examples of results
Manufacturing industries such as automobiles, semiconductors, and steel, as well as numerous universities and research institutions. *For more details, please download the PDF or contact us.*
Detailed information
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Visualization of visual inspection work. You can confirm the specific areas that were inspected.
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KPI implementation for operations Since the actual dwell time and frequency observed are displayed numerically, it is easy to confirm at a glance whether the work is being carried out according to manuals and instructions.
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Visualization and datafication of veteran engineers' work It is now possible to visually preserve the skills of skilled workers that could not be visualized or datafied until now.
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