[AI Image Inspection Case] Inspection of Sponge Deviation and Presence of Rubber

Detects sponge bias and the presence or absence of rubber!

We received a message from a trading company saying, 'We are looking for a system that can perform image inspection.' They were considering integrating it into an automatic assembly machine, receiving signals from a higher-level control device, conducting imaging and judgment, and returning the judgment results to the higher-level control device. Many trading companies and industrial equipment manufacturers repeatedly purchase our inspection software because it is easy to integrate and sold as a one-time purchase. As a result of testing with the sample products we have, we found that it is possible to detect the bias of the sponge and the presence of rubber using EasyInspector's 'Presence of Specified Color Inspection.' For the sponge bias, the setting is that if a color other than the sponge is detected, it is considered a failure. For the presence of rubber, black is designated as the specified color within the inspection frame, and if rubber is present, detecting black results in a pass. The light blue fluorescent pixels in the image indicate the detected specified color.

basic information

■Sponge Bias Inspection Software Used: EasyInspector (formerly EasyInspector) Field of View: 40 x 30mm Minimum Size of Inspection Target: 1mm Number of Inspection Points: 2 Camera Resolution: 1.3 Megapixels Lens Focal Length: 25mm Distance Between Lens and Product: Approximately 230mm Lighting: Ring Lighting Distance Between Lighting and Inspection Item: Illuminated from 150mm above the workpiece ■Rubber Presence Inspection Software Used: EasyInspector (formerly EasyInspector) Field of View: 34 x 25mm Minimum Size of Inspection Target: 1mm Number of Inspection Points: 2 Camera Resolution: 1.3 Megapixels Lens Focal Length: 25mm Distance Between Lens and Product: Approximately 200mm Lighting: Ring Lighting Distance Between Lighting and Inspection Item: Illuminated from 150mm above the workpiece Currently, inspections can be performed with the 'EasyInspector2' color package for [presence or absence of specified color].