[AI Image Inspection Case] Inspection of Lead Wire Color and Insufficient Terminal Insertion
The AI image inspection software detects lead wire color and terminal insertion deficiencies!
One of the common inquiries we receive from customers is regarding the inspection of cable lengths and colors. As a basic procedure, we first request customers to send sample products for a preliminary verification. The inspection framework has been established for each wiring (8 colors) and each terminal (7 locations). Both the lead wires and terminals utilized EasyInspector's "presence or absence of specified color" inspection. For lead wires, the specified colors (8 colors) are designated from the screen, and for terminals, the yellow part of the terminal is specified from the screen. If the specified color is present in a quantity greater than the lower limit, it is considered a pass (OK). If the lead wire does not have the specified color in a quantity above the lower limit, it is judged as a different position (NG). If the quantity of the specified color for the terminal is insufficient, it is deemed as insufficient insertion (NG).
basic information
【Software and Equipment Used】 Software Used: EasyInspector Field of View: No recording Minimum Size of Inspection Target: 5mm Number of Inspection Points: 1 Camera Resolution: Used a 15-megapixel camera set to approximately 1.3 megapixels Lens Focal Length: 8mm Distance Between Lens and Product: Approximately 430mm Lighting: Ring-shaped lighting Distance Between Lighting and Inspection Item: Approximately 90mm To prevent reflections of the ceiling and other scenery in the mirror, a black board was placed on top of the camera as a roof. Current 'EasyInspector2' color package can be inspected with or without specified colors.
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