[AI Image Inspection Case] Counting the Number of Products in a Tray
Count the number of products on the tray using AI image inspection software!
A plastic processing manufacturer requested a simple verification to count the number of products on a tray. 【Inspection Settings and Results】 As a result of the verification with samples, the number of products on the tray could be counted accurately. However, if there is extreme unevenness in the way light hits the products, false detections are likely to occur. While counting was possible, it seemed necessary to adjust the lighting environment so that the entire setup appears to have a similar color tone. (During the verification, adjustments were made under indoor lighting to the exposure time and the position of the inspection frame to avoid false detections.) 【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 531 x 426 mm Minimum Size of Inspection Target: 15 mm Number of Inspection Points: 1 Camera Resolution: 1.3 Megapixels Lens Focal Length: 8 mm Distance Between Lens and Product: Approximately 700 mm Lighting: Indoor Fluorescent Light
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.