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[AI Image Inspection Case] Connector Insertion Inspection

The AI image inspection software detects missing connectors and makes pass/fail judgments!

This time, we received an inquiry from a lighting equipment manufacturer. As the demand for inspection automation due to labor shortages has been increasing year by year, there are various types of image inspection systems. Based on over 2,000 successful implementations, our all-in-one image inspection software, themed "easy operation for on-site users," is steadily increasing its implementation results. 【Inspection Settings and Results】 As a result of verification with the sample provided, it was possible to inspect for missing connectors. We created a simple fixture using blocks for the inspection. The field of view was set to accommodate the entire workpiece, and we used EasyInspectors for the "presence or absence of specified color inspection." This time, inspection frames were set at four locations. The left image shows the master image that was set. The light blue and red areas are for misalignment correction. The right image, "Detection Frame 002," shows a failure indication in red because the cable was not inserted. The blue frame indicates a passing detection frame.

Related Link - https://skylogiq.co.jp/DIY_HowTo/2019

basic information

【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: Approximately 37 x 29 mm Minimum Size of Inspection Target: 10 mm Number of Inspection Points: 8 Camera Resolution: 1.3 Megapixels Lens Focal Length: 25 mm Distance Between Lens and Product: Approximately 160 mm Lighting: Stand Lighting Distance Between Lighting and Inspection Item: Approximately 200 mm diagonally above the work Current 'EasyInspector2' color package can be inspected with or without specified colors.

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