[AI Image Inspection Case] Connector Dimension Measurement
We will measure the dimensions of the connector's opening using AI image inspection software!
This time, we have a verification project from a trading company we have been dealing with for some time. It involves measuring the connector's opening. The end user has requested a stricter tolerance judgment this time. The accuracy of the inspection is determined by how well we can capture the defective parts in the image inspection. 【Inspection Settings and Results】 By using EasyInspector's "Dimension and Angle Inspection" feature, we were able to measure the dimensions of eight holes. The left image shows an enlarged view of the master screen, while the right image displays an enlarged view of the measured judgment frame. We used a 20-megapixel camera available in our company to measure the dimensions of several cross-sections. The field of view is 43mm wide, and with a width of 5496 pixels, the size of one pixel is 0.0078mm. To conduct a more stable inspection, a factor of 3 to 5 times this is necessary. Since the inspection may be somewhat rough, we reported that the feasibility of operation would depend on how much the end user can tolerate.
basic information
【Software and Equipment Used】 Software Used: EasyInspector Field of View: Approximately 43 x 30mm Minimum Size of Inspection Target: 0.02mm Number of Inspection Points: 5 Camera Resolution: 20 million pixels Lens Focal Length: 25mm Distance Between Lens and Product: Approximately 200mm Lighting: Linear Fluorescent Lamp Distance Between Lighting and Inspection Item: Not Recorded Current 'EasyInspector2' MS (MeaSure) Package can perform inspections for [Position/Width Measurement] and [Angle Measurement].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.