[AI Image Inspection Case] Defect Inspection on Plastic Product Trays
We will conduct a missing parts (counting) inspection of the components in the tray using AI image inspection software!
Due to the burden of counting small parts at a plastic parts manufacturer, we are requesting verification for automation of the counting process. This falls within the expertise of EasyInspector. A simple verification can be conducted by sending images. 【Inspection Settings and Results】 By using EasyInspector's "Presence of Specified Color Inspection" feature, we were able to inspect parts in 24 trays in 0.93 seconds. The left image shows the inspection settings. The right image indicates a misjudgment of the background color in the detection frame. Although you sent a 5-megapixel image, detection is possible even with a camera of about 1.3 megapixels for this type of inspection; reducing the pixel count will shorten the inspection time. If it is not necessary to identify (record) the locations of missing items, we can enclose the entire set (24 workpieces) within a single inspection frame. If the background of the inspected items is a transparent tray, placing a white paper underneath will enhance the contrast between the workpieces and the background, allowing for more stable and accurate detection in a shorter time. In the inspection settings, the report is configured with "Automatic/Default" for offset correction. If stable positioning can be achieved with jigs or similar tools, setting the offset correction to "None" will further reduce the cycle time.
basic information
【Software Used】 Software: EasyInspector710 The current 'EasyInspector2' color package can be used to inspect the presence or absence of specified colors.
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