[AI Image Inspection Case] Detection of Aluminum Defects and Scratches
The AI image inspection software detects "blemishes" and "scratches" on aluminum!
We received samples from an aluminum processing manufacturer that we guided at the Sky Logic booth during the exhibition and conducted a simple evaluation. We attempted to detect "defects" and "scratches" on the workpiece. 【Inspection Settings and Results】 However, inspecting only one side does not allow for the inspection of all surfaces, so we proposed a method of moving the inspection item while changing the position of the lighting. We mounted a fixture on a rotary table for inspection. This time, we used three linear fluorescent lights as a way to highlight defects. 【Software and Equipment Used】 Software used: DeepSky Field of view: Approximately 220 x 175 mm Minimum size of inspection target: 2 mm Number of inspection points: 1 Camera resolution: 1.3 million pixels Lens focal length: 12 mm Distance between lens and product: Approximately 400 mm Lighting: Three linear fluorescent lights Distance between lighting and inspection item: One light was set to illuminate from a diagonal direction (approximately 30°) to ensure that light hits the sloped surface of the inspection item.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.