[AI Image Inspection Case] Judgment of Sewing Product Implementation
We will automate the inspection process carried out by operators using jigs in multiple stages!
The curtains installed inside vehicles such as cars, buses, and trucks are folded in an accordion style. If the various components, such as the belts called "hooks" and "tassels," as well as "Velcro," are not attached in the specified positions, the product will not pass inspection. There is a request to automate the current process where workers use jigs to inspect multiple times. 【Inspection Settings and Results】 The inspection was conducted using the inspection software "DeepSky." First, the components to be identified were annotated (left image). To help the software recognize the inspection areas, we annotated 10 good sample images divided into five categories: belts, part A, part B, Velcro, and product tags. Next, the areas where these components should be installed were specified (right image). Since the curtains are accordion-style, a proposal was made to use jigs for fixing in order to capture the workpiece in the correct specified position. It was possible to accurately determine whether the specified components were in the designated locations, marking it as OK if present and NG if not.
basic information
【Software and Equipment Used】 Software Used: DeepSky Field of View: 700 x 500mm Minimum Size of Inspection Target: 20mm Number of Inspection Points: 15 Camera Resolution: 1.3 Megapixels Lens Focal Length: 6mm Distance Between Lens and Product: 100mm Lighting: Indoor Fluorescent Light
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