[AI Image Inspection Case] Button Mark Inspection
We conduct mark inspections using AI image inspection software to prevent the shipment of defective products!
In the automobile manufacturing process, buttons are installed, and when pressed, the operation begins. However, if the installation order is incorrect, the marks and operations may not match, leading to the possibility of shipping defective products. Such defects can result in significant losses for automobile manufacturers, so an image processing system was used to enhance accuracy. 【Inspection Settings and Results】 Using the "Color Comparison Inspection" feature of EasyInspector, specifically the "Comparison with Master Image," inspection frames were designated for the marks of four buttons to check if the mark images matched. The white marks were successfully identified against a black background. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 125mm x 170mm Minimum Size of Inspection Target: Approximately 20mm x 30mm Number of Inspection Points: 4 Camera Resolution: 1.3 Megapixels Lens Focal Length: 6mm Distance Between Lens and Product: Approximately 200mm Lighting: Not used The current 'EasyInspector2' color package allows for inspection using the "Comparison with Master Image" feature.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.