[AI Image Inspection Case] Determination of Dirt on Lighting Equipment Parts
The AI image inspection software detects three types of dirt on lighting equipment parts!
At the request of an LED lighting manufacturer, we conducted a verification test for dirt detection. This test aims to detect dirt such as film-like dust that is difficult to see with the naked eye. 【Inspection Settings and Results】 We received four types of samples and were able to detect three types of dirt. However, for the sample with a bumpy surface finish, we were unable to detect dirt under the same imaging conditions. How to capture the defective areas becomes a crucial point in the inspection. The inspection frame was set as a single frame for the entire area, with an inspection cycle of 2.03 seconds. 【Software and Equipment Used】 Software used: EasyInspector710 Field of view: 64 x 51 mm Minimum size of inspection target: 0.2 mm Number of inspection points: 1 Camera resolution: 10 million pixels Lens focal length: 25 mm for high pixels Distance between lens and product: 260 mm Lighting: LED lighting (illuminated from both sides)
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.