Inspection, repair, and modification of electric dust collectors for the cement industry.
Supporting the efficiency of cement production through comprehensive maintenance of electric dust collectors.
In the cement industry, the removal of dust in the manufacturing process and the reduction of environmental impact are important challenges. Electric dust collectors are essential equipment to address these challenges, but proper maintenance is crucial for stable operation and efficient performance maintenance. By conducting regular inspections, repairs, and updates to the dust collection electrodes, we can achieve improved dust collection efficiency, reduced troubles, and extended equipment lifespan. Our services provide optimal solutions to these challenges. 【Usage Scenarios】 - Manufacturing processes with high dust levels - Improvement of dust collection efficiency 【Benefits of Implementation】 - Improved dust collection efficiency - Extended equipment lifespan - Reduced running costs
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【Features】 - Safe operation of equipment and prevention of troubles through regular inspections and diagnostics - Ensuring stable operation through repairs and parts replacement - Improving dust collection efficiency by updating dust collection poles and power supply units - Various improvement proposals for performance enhancement and longevity - Reducing environmental impact through energy conservation and CO₂ reduction 【Our Strengths】 We provide high environmental engineering and repair/maintenance technology cultivated in non-ferrous metal smelting. We offer optimal solutions tailored to our customers' needs and support stable operation and efficiency of equipment.
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Applications/Examples of results
- By replacing the flat plate type dust collector electrode with a rectangular tube type dust collector electrode, the dust collection area per unit area increased, and performance improved. - By replacing the flat plate type dust collector electrode with a rectangular tube type dust collector electrode, the lifespan was extended, and maintenance costs decreased. - Changed from the lead bar grounding method to an integrated dust collector electrode direct grounding method, eliminating the fire risk. - By replacing the power supply from a thyristor type to an inverter type and implementing intermittent load charging, power consumption (CO2 emissions) was reduced by over 40%. - By changing the dust collector cleaning piping and cleaning/drainage control, the drainage volume decreased. - By changing the discharge wire fixing method, on-site lead welding during discharge wire replacement was made unnecessary. - Removed and updated the existing setup during a downtime period of approximately three weeks.
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Our company has been engaged in business as a provider of high environmental engineering and repair and maintenance technology that supports non-ferrous metal smelting. As an engineering company where each individual possesses high technical skills and contributes to society, we will work together as one team. Please feel free to consult us if you have any requests.