Inspection, repair, and modification of electric dust collectors for non-ferrous metals.
Supporting quality improvement through comprehensive maintenance of electric dust collectors.
In the non-ferrous metal industry, the removal of dust during the manufacturing process significantly impacts product quality. Electric dust collectors are essential equipment for dust removal, but proper maintenance is crucial for stable operation and efficient performance. Regular inspections, repairs, and updates to the dust collection elements contribute to improved dust collection efficiency, reduced troubles, and enhanced product quality. Our services provide optimal solutions to these challenges. 【Usage Scenarios】 - Non-ferrous metal manufacturing processes - Manufacturing processes with high dust levels - Improvement of dust collection efficiency 【Benefits of Implementation】 - Improved dust collection efficiency - Enhanced product quality - Reduced running costs
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【Features】 - Safe operation of equipment and prevention of troubles through regular inspections and diagnostics - Ensuring stable operation through repairs and parts replacement - Improvement of dust collection efficiency by updating dust collection poles and power supply units - Various improvement proposals for performance enhancement and longevity - Reduction of environmental impact through energy saving and CO₂ reduction 【Our Strengths】 We provide high environmental engineering and repair/maintenance technology cultivated in non-ferrous metal smelting. We offer optimal solutions tailored to our customers' needs and support stable operation and efficiency of equipment.
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Applications/Examples of results
- By replacing the flat plate type dust collector electrode with a rectangular tube type dust collector electrode, the dust collection area per unit area increased, and performance improved. - By replacing the flat plate type dust collector electrode with a rectangular tube type dust collector electrode, the lifespan was extended, and maintenance costs decreased. - By changing from the lead bar grounding method to the integrated dust collector electrode direct grounding method, the fire risk was eliminated. - By replacing the power supply from a thyristor type to an inverter type and performing intermittent load charging, power consumption (CO2 emissions) was reduced by over 40%. - By changing the dust collector cleaning piping and cleaning/drainage control, the drainage volume was reduced. - By changing the discharge wire fixing method, on-site lead welding during discharge wire replacement was made unnecessary. - The existing system was removed and updated during a downtime period of approximately three weeks.
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Our company has been engaged in business as a provider of high environmental engineering and repair and maintenance technology that supports non-ferrous metal smelting. As an engineering company where each individual possesses high technical skills and contributes to society, we will work together as one team. Please feel free to consult us if you have any requests.