Inspection, repair, and modification of electric dust collectors for pharmaceuticals.
Supporting the cleaning of pharmaceutical manufacturing environments with electric dust collectors.
In the pharmaceutical industry, it is extremely important to prevent the contamination of microparticles and foreign substances during the manufacturing process to ensure product quality. To maintain a cleanroom environment, it is necessary to efficiently remove airborne particles. Electrostatic dust collectors are essential equipment to address this challenge, requiring stable operation and high dust collection efficiency. By conducting regular inspections, repairs, and updates to the dust collection electrodes, improvements in dust collection efficiency, reductions in the risk of foreign substance contamination, and maintenance of manufacturing environment quality can be achieved. Our services provide optimal solutions to these challenges. 【Usage Scenarios】 - Cleanrooms in pharmaceutical manufacturing plants - Manufacturing processes requiring aseptic environments - Maintenance of air cleanliness 【Benefits of Implementation】 - Reduction of foreign substance contamination risks - Improvement in product quality - Enhancement of the manufacturing environment
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【Features】 - Safe operation of equipment and prevention of troubles through regular inspections and diagnostics - Ensuring stable operation through repairs and parts replacement - Improvement of dust collection efficiency through updates to dust collection poles and power supply units - Various improvement proposals for performance enhancement and longer lifespan - Reduction of environmental impact through energy saving and CO₂ reduction 【Our Strengths】 We provide high environmental engineering and repair/maintenance technology cultivated in non-ferrous metal smelting. We offer optimal solutions tailored to our customers' needs, supporting stable operation and efficiency of equipment.
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Applications/Examples of results
- By replacing the flat plate type dust collection electrode with a rectangular tube type dust collection electrode, the dust collection area per unit area increased, and performance improved. - By replacing the flat plate type dust collection electrode with a rectangular tube type dust collection electrode, the lifespan was extended, and maintenance costs decreased. - By changing from the lead bar grounding method to the integrated dust collection electrode direct grounding method, the fire risk was eliminated. - By replacing the power supply from a thyristor type to an inverter type and implementing intermittent load charging, power consumption (CO2 emissions) was reduced by over 40%. - By modifying the dust collection electrode cleaning piping and cleaning/drainage control, the drainage volume was reduced. - By changing the discharge wire fixing method, on-site lead welding during discharge wire replacement was made unnecessary. - The existing system was removed and updated during a downtime period of approximately three weeks.
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Our company has been engaged in business as a provider of high environmental engineering and repair and maintenance technology that supports non-ferrous metal smelting. As an engineering company where each individual possesses high technical skills and contributes to society, we will work together as one team. Please feel free to consult us if you have any requests.