【Foreign Object Management】High-Speed Phenomenon Visualization and Foreign Object Behavior Imaging Service
We will capture videos of phenomenon analysis that visualizes fine foreign objects and high-speed phenomena, directly contributing to reducing defect rates and improving yield. Please feel free to consult with us!
This is a high-speed phenomenon visualization service that supports the management of fine foreign substances, reduction of defect rates, improvement of yield, and foreign substance inspection at manufacturing sites. Using "Parallel Eye F" and "Particle Eye HS," we capture and analyze high-speed and fine phenomena that cannot be seen with the naked eye, such as dust dispersion during balloon bursts, droplet behavior during water surface dripping, ramen splashes, sand dust from golf balls falling into sandboxes, air duster dust emission comparisons, and airflow structures of air cannons. By analyzing these images, it is possible to identify the mechanisms of fine particle and foreign substance generation occurring within the process, compare generation conditions, and devise improvement measures. The video data directly related to quality improvement, reduction of defective products, and yield enhancement on-site can also be utilized as decision-making materials for process improvements in clean rooms and production lines. ■ Many example videos are available on our company website ⇒https://www.snk.co.jp/viest/movie.html ■ We are always accepting web introductions and demonstrations of visualization technology in general. ■ You can also entrust on-site evaluations to our specialized staff. ■ For more details, please feel free to contact us via catalog download or our company website.
basic information
Camera Equipment: High-speed cameras "Parallel Eye F" and "Particle Eye HS" Examples of Target Phenomena: Dust behavior, droplet collisions, spray dispersion, airflow/shock phenomena, dust generation, etc. Shooting Method: High frame rate shooting (stopping ultra-high-speed phenomena visible to the naked eye), high-sensitivity detection Analysis Functions: Slow playback, time axis comparison, angle-specific and condition-specific comparisons, particle behavior evaluation Output Formats: AVI/MP4 videos, still image extraction, analysis reports (including shooting conditions and evaluation comments) Supported Environments: Laboratories, manufacturing lines, clean rooms, on-site evaluation tests Application Examples: Comparison of dust generation trends, visualization of spray dispersion, airflow distribution analysis, shock particle behavior analysis, understanding of foreign object generation mechanisms * Shooting conditions and analysis methods will be optimized for each target phenomenon. * The detectable particle size is a reference value based on our unique standards. It may vary depending on the visualization target and usage environment. * If you have any questions, please feel free to contact us at any time. Our specialized technicians will assist you.
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ViEST
Applications/Examples of results
- Identification of the causes of increased defect rates due to foreign matter contamination and consideration of solutions - Evaluation of airborne foreign matter in painting and coating processes - Dust generation from drive components and countermeasures - Evaluation of dust and mist within the factory - Visualization of airflow in furnace chambers - Evaluation of airborne foreign matter in sealed spaces such as vacuum devices - Evaluation of airborne foreign matter in filling processes for chemicals, etc. - Consideration of airflow control measures - Airflow simulation during validation - Creation of educational materials for cleanroom workers - Evaluation of surface-adhered foreign matter - Evaluation of air purification equipment - Evaluation of splash prevention products - Evaluation of cleaning equipment such as vacuum cleaners - Evaluation of products that generate less dust - Cooperation for filming for various media (TV, product catalogs) - Evaluation of dust generation - Behavior of droplets from water surface dripping - Comparison of air duster spray angles - Air cannon airflow analysis "Particulates, airflow, visualization, imaging, quantification, real-time, air pollution, surface contamination" We can definitely assist anyone who fits even one of these keywords. Please feel free to consult with us. We have a proven track record of contributing to problem-solving in general manufacturing environments, special manufacturing environments, and cleanrooms. The generation of particulates and foreign matter directly leads to decreased product quality and process defects, making improvement activities through visualization of phenomena effective.
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ViEST is a brand that offers unique visualization technologies, including an unparalleled ultra-high-sensitivity "fine particle visualization system," through products and services. In terms of addressing foreign substances and airflow in manufacturing environments, we provide fine particle visualization systems and contract evaluation services by specialized visualization technical staff, boasting over 3,000 successful implementations across various industries. We can strongly promote improvements in production efficiency, yield, quality control, and solutions to clean-up challenges. If you have specific targets that require measures, please feel free to consult with us. Please also take a look at our website, which provides a detailed introduction to ViEST. ⇒https://www.snk.co.jp/viest