[Case Study] Wireless Andon System for Calling Lift Operators
Wireless Andon System for Calling Lift Men at Truck Berths [Case Study of Kodama Service]
【Introduction Factory】 Kodama Service Co., Ltd. Saitama Sales Office 【Purpose】 To call workers and forklift operators when trucks arrive at the truck berth (loading area). 【Size】 Approximately 60m x 50m inside the warehouse. 【Situation】 Forklifts move around the warehouse to efficiently load necessary products onto trucks, involving tasks such as packaging, repacking, and moving products within the warehouse. 【Operation】 ★ Calling the forklift operator Truck drivers call the forklift operator when they are ready for loading. Once loading preparations are complete, they go to call the workers. A "transmitter" is installed at the entrance. ★ Notification with the sound of the patrol light buzzer (electronic sound alert) An a-contact output receiver and buzzer are installed inside the warehouse. When a number is received by the a-contact output receiver, the buzzer continues to sound. Pressing and holding the transmitter clears the number and stops the buzzer sound. ★ Notification of visitors when the office is unstaffed A transmitter is also installed at the office entrance. When there are no people in the office, visitors can press the transmitter to notify the warehouse.
basic information
【What is a Wireless Andon System】 ★ It is a system that allows operators to easily call for assistance (from supervisors or forklifts) when they need to replenish parts or require help. ★ Since it is wireless, installation is simple. Compared to wired devices, it significantly reduces initial and relocation costs. ★ Operators only need to press a button. This eliminates variations in individual work efficiency without interrupting tasks, thereby increasing overall production efficiency. ★ Supervisors can concentrate on other tasks until called, eliminating unnecessary rounds and improving efficiency. ★ It can be integrated into equipment to automatically send out numbers. ★ It can generate log data or notify through rotating lights, offering various functionalities.
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Applications/Examples of results
Here are some of the companies that have introduced the 【HELP Call Wireless Andon System】 and 【Truck Call One-Touch Call】: - Askul Corporation - Okiden Cable Co., Ltd. - Omron Automotive Electronics Co., Ltd. - Olympus Medical - Canon Inc. - Kansai Okumura Manufacturing Co., Ltd. - Glory Products Co., Ltd. - Sagawa Global Logistics Co., Ltd. - Sankyo Tateyama Co., Ltd. - Sumitomo Electric Industries, Ltd. - Senko Co., Ltd. - Daikin Industries, Ltd. - Daiwa House Industry Co., Ltd. - Takano Foods Co., Ltd. - Denso Corporation - Toshiba Corporation - Toyo Rubber Co., Ltd. - Toppan Printing Co., Ltd. - Toyota Motor Corporation - Toyota Body Co., Ltd. - Nagano Olympus Co., Ltd. - Japan Automobile Federation (JAF) - Panasonic Corporation - Fujitsu Peripheral Co., Ltd. - Fuji Electric Co., Ltd. - Futaba Industrial Co., Ltd. - Honda Motor Co., Ltd. - Mitsubishi Electric Corporation - Yamato Logistics Co., Ltd. - Yamaha Motor Co., Ltd. - LIXIL Corporation - Rinnai Corporation
Detailed information
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Slim-type transmitter. By attaching a magnet, it can also be used as a wall-mounted version.
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One-sided reception display device You can easily see the called number at a glance. With a 5-frame display, you can tell the order in which the numbers were called.
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Benefits of Wireless Andon Systems Introducing the advantages of implementing a wireless Andon system that leads to improved work efficiency.
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Wireless Andon Package System Introducing Sonnet-kun, which can be easily installed without customization.
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Customer Interview This is an interview article with a customer who has implemented a wireless andon system. We will share the story from the initial motivation to the implementation. It is reputed to contribute to visual management.
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Notice of Participation in the 9th Nagoya Factory Equipment and Supplies Exhibition
Pacific Shonan will be exhibiting at the "9th Nagoya Factory Equipment and Supplies Exhibition" to be held at Port Messe Nagoya from April 9, 2025. [Booth Number] 16-28 (Hall 1) We plan to showcase "Wireless Andon" and "Truck Calling" systems. Please also take a look at our new product, the calling bell. We sincerely look forward to your visit.
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Notice of Participation in the 7th Tokyo Factory Equipment and Supplies Exhibition
Pacific Shonan will be exhibiting at the "7th Tokyo Factory Equipment and Supplies Exhibition" to be held at Tokyo Big Sight from June 19, 2024. [Booth Number] E2-22 (Hall 1) We plan to showcase "Wireless Andon" and "Truck Calling" systems. Please also take a look at our new product, the calling bell. We sincerely look forward to your visit.
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Notice of Participation in the 8th Nagoya Factory Equipment and Supplies Exhibition
Pacific Shonan will be exhibiting at the "8th Nagoya Factory Equipment and Supplies Exhibition" to be held at Port Messe Nagoya from April 10, 2024. [Booth Number] 18-4 (Exhibition Hall 1) We plan to showcase "Wireless Andon" and "Truck Call Systems." Please also check out our new product, the call bell. We sincerely look forward to your visit.