[Case Study] Forklift Call System for Material Supply
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Supply of materials, forklift call. [Case study of factory introduction in the construction industry]
【Introduction Factory】 Construction Industry Factory 【Purpose】 Forklift call for supply of materials 【Calling Area】 Approximately 60m x 60m. Spanning two buildings. 【Situation】 Forklifts are circulating in that area, but there are times when they are working outside the buildings. When a supply of materials occurs and there is no forklift nearby, workers have to go out of their way to call for one. 【Operation】 ★ Two FA-10 transmitters and receivers are installed on each of the two forklifts. Manages calls from 1 to 20. A converter that can draw 100V from a battery is installed for power supply, providing electricity from the forklift. Forklifts can recognize when each other has processed a call. 【Implementation Effects】 ★ Workers no longer have to go out of their way to call for a forklift. ★ The number of people "waiting" for a forklift to arrive without going to call one has decreased, leading to improved production efficiency. ★ Forklifts can process requests conveniently from locations close to where they are called. This has received positive feedback.
basic information
【What is a Wireless Andon System】 ★ It is a system that allows operators to easily call for assistance (from supervisors or forklifts) when they need to replenish parts or require help. ★ Since it is wireless, installation is easy. Compared to wired devices, it significantly reduces initial and relocation costs. ★ Operators only need to press a button. This eliminates variations in individual work efficiency without interrupting their tasks, thereby increasing overall production efficiency. ★ Supervisors can focus on other tasks until called, eliminating unnecessary rounds and improving efficiency. ★ It can be integrated into devices to automatically send out numbers. ★ It can generate log data or notify through rotating lights, offering various functionalities.
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Applications/Examples of results
Here are some of the companies that have introduced the 【HELP call wireless Andon system】 and 【Truck call one-touch call】: - Askul Corporation - Okiden Cable Co., Ltd. - Omron Automotive Electronics Co., Ltd. - Olympus Medical - Canon Inc. - Kansai Okumura Manufacturing Co., Ltd. - Glory Products Co., Ltd. - Sagawa Global Logistics Co., Ltd. - Sankyo Tateyama Co., Ltd. - Sumitomo Electric Industries, Ltd. - Senko Co., Ltd. - Daikin Industries, Ltd. - Daiwa House Industry Co., Ltd. - Takano Foods Co., Ltd. - Denso Corporation - Toshiba Corporation - Toyo Rubber Co., Ltd. - Toppan Printing Co., Ltd. - Toyota Motor Corporation - Toyota Body Co., Ltd. - Nagano Olympus Co., Ltd. - Japan Automobile Federation (JAF) - Panasonic Corporation - Fujitsu Peripheral Co., Ltd. - Fuji Electric Co., Ltd. - Futaba Industrial Co., Ltd. - Honda Motor Co., Ltd. - Mitsubishi Electric Corporation - Yamato Logistics Co., Ltd. - Yamaha Motor Co., Ltd. - LIXIL Corporation - Rinnai Corporation
Detailed information
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Slim-type transmitter. By attaching a magnet, it can also be used as a wall-mounted version.
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One-sided reception display device You can easily see the called number at a glance. With a 5-frame display, you can tell the order in which the numbers were called.
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Benefits of Wireless Andon Systems Introducing wireless Andon systems leads to improvements in work efficiency.
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Wireless Andon Package System Introducing Sonnet-kun, which can be easily installed without customization.
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Customer Interview This is an interview article with a customer who has implemented a wireless andon system. We share the story from the initial motivation to the implementation. It is reputed to contribute to visualization.
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Notice of Participation in the 7th Tokyo Factory Equipment and Supplies Exhibition
Pacific Shonan will be exhibiting at the "7th Tokyo Factory Equipment and Supplies Exhibition" to be held at Tokyo Big Sight from June 19, 2024. [Booth Number] E2-22 (Hall 1) We plan to showcase "Wireless Andon" and "Truck Calling" systems. Please also take a look at our new product, the calling bell. We sincerely look forward to your visit.
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Notice of Participation in the 8th Nagoya Factory Equipment and Supplies Exhibition
Pacific Shonan will be exhibiting at the "8th Nagoya Factory Equipment and Supplies Exhibition" to be held at Port Messe Nagoya from April 10, 2024. [Booth Number] 18-4 (Exhibition Hall 1) We plan to showcase "Wireless Andon" and "Truck Call Systems." Please also check out our new product, the call bell. We sincerely look forward to your visit.
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Notice of Participation in the 7th Nagoya Factory Equipment and Supplies Exhibition
Pacific Shonan will be exhibiting at the "7th Nagoya Factory Equipment and Supplies Exhibition" held at Port Messe Nagoya from April 12, 2023. [Booth Number] 19-11 (Hall 1) We plan to showcase "Wireless Andon" and "Truck Calling" systems. Please also take a look at our new product, the calling bell. We sincerely look forward to your visit.
