[Case Study] Spray Injector <Sulfuric Acid Manufacturer>
Steam leaks have also been resolved! Here is a case study that achieved an annual increase in profits of over 5.6 million yen.
We would like to introduce a case study of the implementation of a "new spray injector" at Jordan Phosphate Mines Company (JPMC), a major manufacturer of sulfuric acid. The company was using a jacket-type injector to spray molten sulfur into the furnace to produce sulfur dioxide (SO2), but steam was leaking from the bellows, putting workers at risk. In response, a new injector was designed and developed specifically for JPMC. The adoption of a special gland packing design eliminated the need for bellows installation, resolving the leakage issue. [Case Overview] ■ Challenges - Steam was leaking from the bellows, putting workers at risk. - Excessive humidity was also generated, leading to additional maintenance time. *For more details, please refer to the PDF document or feel free to contact us.
basic information
**Effects** - No need for bellows installation, resolving leakage issues. - Maintenance tasks have become simpler, significantly reducing the required time. - Steam leaks have been eliminated, improving the working environment for operators and further reducing maintenance time. - Operating hours have increased, resulting in an annual effect of approximately 5.6 million yen. - Savings of about 1.68 million yen due to purchasing at a lower cost than the previously used injector. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
