[Case Study] Cutting Processing of Difficult-to-Cut Materials and Special Materials (Cemented Carbide and cBN)

The machining accuracy is approximately ±0.015, but the precision and surface roughness are sufficient! A case that responds to the cutting of difficult-to-machine materials.

We would like to introduce a case study where we solved the challenges of machining difficult-to-cut materials using our "Wire Cut Electric Discharge Machining Contamination Machine." In difficult-to-cut material processing, it is often the case that "tools do not last long," leading to rapid tool wear. Additionally, the tools themselves are specialized and therefore expensive. We received a request to improve both cost and productivity through automation. We proposed our product, which is easy to introduce as a cost-effective solution, and the simple operability met the necessary requirements for precision and surface roughness, resulting in customer satisfaction. Furthermore, we have also introduced machining examples from two companies in the catalog. [Case Summary (Partial)] ■ Challenges - Tools wear out quickly - Tool costs are not feasible - Hand finishing is acceptable, but rough machining is desired - Aiming to improve cost and productivity through automation ■ Proposed Solution: Molybdenum Wire Cut Electric Discharge Machining Contamination Machine *For more details, please refer to the PDF document or feel free to contact us.

basic information

【Overview of Other Cases】 ■ Points We Want to Achieve - Automation of processing - Alternative processing methods to cutting tools - Improvement of cost-effectiveness ■ Customer Feedback and Points of Satisfaction - Easy to introduce as a cost-effective piece of equipment - Simple operability - Sufficient precision and surface roughness - Capable of handling small quantities and various types - Suitable for thick materials and difficult-to-cut materials *For more details, please refer to the PDF document or feel free to contact us.