STG's molybdenum wire cut electrical discharge machining for optical equipment.
For lens mold processing. Cost reduction through wire reuse.
In the optical equipment industry, particularly in the manufacturing of lens molds, precise shape reproducibility and the utilization of material properties are essential. For lens molds with fine irregularities and complex curved surfaces, high dimensional accuracy and smooth surface finishing directly impact product performance. Traditional processing methods may face challenges related to material hardness and processing costs. Our "Wire Cut Electric Discharge Machining Contour Machine" addresses these issues by providing cost advantages through the repeated use of wire electrodes and simple functionality, supporting the precise machining of lens molds. 【Application Scenarios】 - Precise shape processing of lens molds - Machining of difficult-to-cut materials for lens mold materials - Small-batch, varied lens mold manufacturing - Cutting out metal lens molds created with 3D printers 【Benefits of Implementation】 - Reduction in processing costs through the repeated use of wire electrodes - Lower running costs without the need for ion exchange resins - Inexpensive consumables such as power supply blocks - Easy operability with a Japanese language interface
basic information
【Features】 - The wire electrode is reusable, pursuing cost benefits. - No need for processing fluid filters, reducing maintenance effort. - Designed for machining difficult materials and thick workpieces. - Supports data reading via G-code and CAD data (DFX). - Offers "affordable usability" and "simple functionality" with medium precision. 【Our Strengths】 We develop, manufacture, import, and sell wire-cut electrical discharge machines, catering to diverse customer needs. This machine, characterized by "affordable usability" and "simple functionality" with medium precision, is utilized by a wide range of customers from the metal processing manufacturing industry to academic institutions. We provide solutions to challenges such as "struggling with thick metals, hard metals, difficult-to-machine materials, irregular shapes, and pipe-shaped processing," "seeking to reduce processing costs for small-batch, diverse products," "applications for separating metal layers in 3D printing," and "concerns about introducing machinery for quality inspection and material analysis."
Price range
P5
Delivery Time
OTHER
Model number/Brand name
STG JAPAN
Applications/Examples of results
Examples of use: - Substitute for slit processing - Cutting multiple layers of thin plates - Metal additive manufacturing for 3D printers - Cutting inspection for casting quality and hardening depth - Processing of difficult-to-cut materials - Processing of thick materials exceeding 200mm in thickness - Half-split cutting of ball bearings, etc.
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This is a wire-cut electrical discharge machining Contamachine characterized by its "affordable usability" and "simple functionality." It is used by a wide range of customers, regardless of industry, business type, or scale, from metal processing manufacturers to academic institutions. "We are struggling with processing thick metals, hard metals, difficult-to-cut materials, irregular shapes, and pipe-shaped materials." "We are exploring small-batch, diverse processing and cost reduction in machining." "We need a solution for separating metal layers in 3D printing." "We are facing challenges in introducing machinery for quality inspection and material analysis." Please consult with us to find a solution.